Jlg 1230ES Service Manual Manuel d'utilisateur Page 95
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- Table des matières
- MARQUE LIVRES
Noté. / 5. Basé sur avis des utilisateurs
SECTION 5 - CONTROL COMPONENTS
3121222 – JLG Lift – 5-19
5.8 BATTERY/BATTERY CHARGER
JLG MACHINES EQUIPPED WITH DELTA Q BATTERY CHARGERS
ARE DESIGNED FOR THE BEST PERFORMANCE WITH OEM FAC-
TORY APPROVED BATTERIES.
APPROVED JLG REPLACEMENT BATTERIES ARE AVAILABLE
THROUGH JLG'S AFTERMARKET PARTS DISTRIBUTION CEN-
TERS OR JLG'S AFTERMARKET PROGRAMS. FOR ASSISTANCE
WITH PROPER BATTERY REPLACEMENT, PLEASE CONTACT
YOUR LOCAL JLG SUPPORT OFFICE.
BATTERIES APPROVED BY JLG HAVE BEEN TESTED FOR COM-
PATIBILITY WITH THE ALGORITHM PROGRAMMING OF THE
DELTA Q BATTERY CHARGER TO OPTIMIZE BATTERY LIFE AND
MACHINE CYCLE TIMES. THE USE OF NON APPROVED BATTER-
IES IN YOUR JLG EQUIPMENT MAY RESULT IN PERFORMANCE
ISSUES OR BATTERY CHARGER FAULT CODES. JLG ASSUMES
NO RESPONSIBILITY FOR SERVICE OR PERFORMANCE ISSUES
ARISING FROM THE USE OF NON APPROVED BATTERIES.
BEFORE REMOVING ANY COMPONENT FROM THE ELECTRICAL
SYSTEM, DISCONNECT THE BATTERIES USING THE QUICK-DIS-
CONNECT LOCATED ON THE RIGHT SIDE BATTERIES.
Battery Maintenance and Safety Practices
ENSURE THAT BATTERY ACID DOES NOT COME INTO CONTACT
WITH SKIN OR CLOTHING. WEAR PROTECTIVE CLOTHING AND
EYEWEAR WHEN WORKING WITH BATTERIES. NEUTRALIZE ANY
BATTERY ACID SPILLS WITH BAKING SODA AND WATER.
BATTERY ACID RELEASES AN EXPLOSIVE GAS WHILE CHARG-
ING, ALLOW NO OPEN FLAMES, SPARKS OR LIGHTED TOBACCO
PRODUCTS IN THE AREA WHILE CHARGING BATTERIES.
CHARGE BATTERIES ONLY IN A WELL VENTILATED AREA.
ADD ONLY DISTILLED WATER TO BATTERIES. WHEN ADDING
WATER TO THE BATTERIES, A NON-METALLIC CONTAINER AND/
OR FUNNEL MUST BE USED.
DO NOT REPLACE ITEMS CRITICAL TO STABILITY, SUCH AS
BATTERIES, WITH ITEMS OF DIFFERENT WEIGHT OR SPECIFICA-
TION. DO NOT MODIFY UNIT IN ANY WAY TO AFFECT STABILITY.
Check the electrolyte level of the batteries often, adding
only distilled water when required. When fully charged,
battery fluid level should be 1/8" below vent tubes. (See
Figure 5-8.).
• DO NOT fill to bottom of vent tubes.
• DO NOT allow fluid level to go below the top of the
plates when charging or operating.
Figure 5-8. Battery Fluid Level.
1/8 "
BATTERY
FILLER CAP
FLUID LEVEL OF FULLY
CHARGED BATTERY
VENT TUBE
PLATES
- Model(s) 1
- A. GENERAL 3
- B. HYDRAULIC SYSTEM SAFETY 3
- C. MAINTENANCE 3
- REVISION LOG 4
- LIST OF FIGURES 10
- TABLE OF CONTENTS 11
- LIST OF TABLES 12
- 3121222 – JLG Lift – 1-1 13
- 1.1 OPERATING SPECIFICATIONS 14
- 1.2 LUBRICATION 14
- 1.3 CYLINDER SPECIFICATIONS 15
- 1.4 TORQUE REQUIREMENTS 15
- 1.5 SERIAL NUMBER LOCATIONS 15
- 1-4 – JLG Lift – 3121222 16
- 3121222 – JLG Lift – 1-5 17
- SOCKET HEAD CAP SCREWS 18
- 1-8 – JLG Lift – 3121222 20
- 3121222 – JLG Lift – 1-9 21
- Magni Coating (Ref 4150701)* 22
- AND MAINTENANCE 23
- INSPECTION SCHEDULE 24
- 3121222 – JLG Lift – 2-3 25
- Footnotes: 26
- GUIDELINES 27
- 2.4 LUBRICATION INFORMATION 28
- Lubrication Specifications 29
- Hydraulic Oil 29
- Changing Hydraulic Oil 29
- 2-8 – JLG Lift – 3121222 30
- 3.1 OVERVIEW 31
- 3.2 MODES OF OPERATION 31
- Ground Mode 31
- Platform mode 31
- 3.3 CAN COMMUNICATIONS 31
- 3-2 – JLG Lift – 3121222 32
- Line Contactor 33
- Right Field Winding 33
- Personalities 34
- Interlocks 34
- 3.6 PUMP/LIFT/MAST 35
- 3.7 STEER 36
- SECTION 4. BASE COMPONENTS 37
- 4.2 BASE FRAME COVERS 38
- Tire Wear and Damage 39
- Wheel and Tire Replacement 39
- Wheel Installation 39
- SECTION 4 - BASE COMPONENTS 40
- 3121222 – JLG Lift – 4-5 41
- 4-6 – JLG Lift – 3121222 42
- Steer Cylinder Disassembly 43
- Steer Cylinder - Assembly 44
- Roll And Leak Testing 48
- Oil Type & Capacity 48
- Drive Motor Disassembly 51
- Drive Motor - Reassembly 53
- Main Gear Box Disassembly 54
- Input Carrier Disassembly 55
- Hub - Disassembly 56
- Spindle Disassembly 57
- Spindle Sub-Assembly 58
- Hub Sub-Assembly 60
- Input Carrier Sub-Assembly 61
- Main Gear Box Sub-Assembly 62
- Motor Assembly 64
- Common Difficulties 65
- 3121222 – JLG Lift – 4-31 67
- Pump Components 68
- Removal Procedure 72
- Motor Brush Installation 72
- 4-38 – JLG Lift – 3121222 74
- 3121222 – JLG Lift – 4-39 75
- 3121222 – JLG Lift – 5-1 77
- Main Power Contactor Relay 78
- Elevation Limit Switch 78
- Ground Alarm 78
- 3121222 – JLG Lift – 5-3 79
- 5.3 TRACTION SYSTEM 80
- 3121222 – JLG Lift – 5-5 81
- 5-6 – JLG Lift – 3121222 82
- Installation 83
- 5-8 – JLG Lift – 3121222 84
- Power Module Diagnostics 85
- 5-10 – JLG Lift – 3121222 86
- ZAPI POWER MODULE 87
- P/N - 1001092456 87
- "HEALTH" 88
- (STATUS LED) 88
- PROCEDURE 89
- 5-14 – JLG Lift – 3121222 90
- 3121222 – JLG Lift – 5-15 91
- 5-16 – JLG Lift – 3121222 92
- 3121222 – JLG Lift – 5-17 93
- 5-18 – JLG Lift – 3121222 94
- 5.8 BATTERY/BATTERY CHARGER 95
- 5-20 – JLG Lift – 3121222 96
- FAULT LED Flashing 97
- 5-22 – JLG Lift – 3121222 98
- 3121222 – JLG Lift – 5-23 99
- - INSTALLATION 100
- SECTION 6. MAST COMPONENTS 101
- INSTALLATION 102
- SECTION 6 - MAST COMPONENTS 103
- 6.6 PLATFORM ASSEMBLY 104
- Platform Installation 105
- 6.7 MAST ASSEMBLY 106
- Mast Removal 107
- Mast Disassembly 108
- Mast - Reassembly 109
- Mast Installation 110
- Procedure 112
- Mast Installation Completion 112
- Overview 113
- Hydraulic Cylinder - Assembly 117
- 7.1 ELECTRONIC CONTROL SYSTEM 119
- Using the Analyzer: 119
- Analyzer: 120
- Machine Setup 121
- ANALYZER SCREEN LAYOUT 122
- 123
- 7-6 – JLG Lift – 3121222 124
- 3121222 – JLG Lift – 7-7 125
- 7-8 – JLG Lift – 3121222 126
- 7.2 MACHINE CONFIGURATION 127
- PROGRAMMING INFORMATION 127
- 7-10 – JLG Lift – 3121222 128
- SETTINGS 129
- 7.4 TILT SENSOR CALIBRATION 130
- Calibration Failures 130
- EVALUATION 131
- 7-14 – JLG Lift – 3121222 132
- 8.1 INTRODUCTION 133
- 8.2 X-CONNECTOR REFERENCES 133
- 8.3 DTC INDEX 133
- 8-4 – JLG Lift – 3121222 136
- 8.4 DTC CHECK TABLES 137
- 0-0 Help Comments 137
- 2-1 Power-Up 138
- 2-2 Platform Controls 138
- 2-3 Ground Controls 140
- 2-5 Function Prevented 140
- 3-3 Ground Output Driver 143
- 4-2 Thermal Limit (SOA) 145
- 4-4 Battery Supply 146
- 6-6 Communication 146
- 6-7 Accessory 148
- 7-7 Electric Motor 148
- 8-1 Tilt Sensor 150
- 8-2 Platform Load Sense 150
- 9-9 Hardware 150
- 8-22 – JLG Lift – 3121222 154
- 3121222 – JLG Lift – 9-1 155
- 9-2 – JLG Lift – 3121222 156
- 3121222 – JLG Lift – 9-3 157
- Requirements: 158
- 9.3 ELECTRICAL SWITCH TESTING 159
- Basic Check 159
- Limit Switches 159
- Automatic Switches 160
- 3121222 – JLG Lift – 9-7 161
- Assembly 162
- 3121222 – JLG Lift – 9-9 163
- Disassembly 164
- Wedge Lock 164
- Service - Voltage Reading 164
- 3121222 – JLG Lift – 9-11 165
- DT/DTP Series Assembly 166
- DT/DTP Series Disassembly 166
- HD30/HDP20 Series Assembly 166
- HD30/HDP20 Series Disassembly 167
- 9.6 X-CONNECTOR REFERENCES 167
- REAR VIEW 169
- 9-16 – JLG Lift – 3121222 170
- 9.8 X-CONNECTOR ID INDEX 171
- 9-18 – JLG Lift – 3121222 172
- 3121222 – JLG Lift – 9-19 173
- 9-20 – JLG Lift – 3121222 174
- 3121222 – JLG Lift – 9-21 175
- 9-22 – JLG Lift – 3121222 176
- 3121222 – JLG Lift – 9-23 177
- 9-24 – JLG Lift – 3121222 178
- 3121222 – JLG Lift – 9-25 179
- 9-26 – JLG Lift – 3121222 180
- 3121222 – JLG Lift – 9-27 181
- 9-28 – JLG Lift – 3121222 182
- 1001114879_F-1 183
- 9-30 – JLG Lift – 3121222 184
- 1001114879_F-2 185
- 1001114879_F-3 186
- 9.11 PIN INPUT/OUTPUT TYPES 187
- 9-34 – JLG Lift – 3121222 188
- 3121222 – JLG Lift – 9-35 189
- 9-36 – JLG Lift – 3121222 190
- 3121222 – JLG Lift – 9-37 191
- 9-38 – JLG Lift – 3121222 192
- 3121222 – JLG Lift – 9-39 193
- 9-40 – JLG Lift – 3121222 194
- 3121222 – JLG Lift – 9-41 195
- 9.12 HYDRAULIC SCHEMATIC 196
- BATTERY WARNING 197
- JLG Worldwide Locations 198
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