Jlg 1230ES Service Manual manuels

Manuels d'utilisation et guides de l'utilisateur pour Machines spéciales Jlg 1230ES Service Manual.
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Jlg 1230ES Service Manual Manuel d'utilisateur (198 pages)

marque: Jlg | Catégorie: Machines spéciales | Taille: 14.13 MB |

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Table des matières

Model(s)

1

A. GENERAL

3

B. HYDRAULIC SYSTEM SAFETY

3

C. MAINTENANCE

3

REVISION LOG

4

LIST OF FIGURES

10

TABLE OF CONTENTS

11

LIST OF TABLES

12

3121222 – JLG Lift – 1-1

13

1.1 OPERATING SPECIFICATIONS

14

1.2 LUBRICATION

14

1.3 CYLINDER SPECIFICATIONS

15

1.4 TORQUE REQUIREMENTS

15

1.5 SERIAL NUMBER LOCATIONS

15

1-4 – JLG Lift – 3121222

16

3121222 – JLG Lift – 1-5

17

SOCKET HEAD CAP SCREWS

18

1-8 – JLG Lift – 3121222

20

3121222 – JLG Lift – 1-9

21

Magni Coating (Ref 4150701)*

22

AND MAINTENANCE

23

INSPECTION SCHEDULE

24

3121222 – JLG Lift – 2-3

25

Footnotes:

26

GUIDELINES

27

2.4 LUBRICATION INFORMATION

28

Lubrication Specifications

29

Hydraulic Oil

29

Changing Hydraulic Oil

29

2-8 – JLG Lift – 3121222

30

3.1 OVERVIEW

31

3.2 MODES OF OPERATION

31

Ground Mode

31

Platform mode

31

3.3 CAN COMMUNICATIONS

31

3-2 – JLG Lift – 3121222

32

Line Contactor

33

Right Field Winding

33

Personalities

34

Interlocks

34

3.6 PUMP/LIFT/MAST

35

3.7 STEER

36

SECTION 4. BASE COMPONENTS

37

4.2 BASE FRAME COVERS

38

Tire Wear and Damage

39

Wheel and Tire Replacement

39

Wheel Installation

39

SECTION 4 - BASE COMPONENTS

40

3121222 – JLG Lift – 4-5

41

4-6 – JLG Lift – 3121222

42

Steer Cylinder Disassembly

43

Steer Cylinder - Assembly

44

Roll And Leak Testing

48

Oil Type & Capacity

48

Drive Motor Disassembly

51

Drive Motor - Reassembly

53

Main Gear Box Disassembly

54

Input Carrier Disassembly

55

Hub - Disassembly

56

Spindle Disassembly

57

Spindle Sub-Assembly

58

Hub Sub-Assembly

60

Input Carrier Sub-Assembly

61

Main Gear Box Sub-Assembly

62

Motor Assembly

64

Common Difficulties

65

3121222 – JLG Lift – 4-31

67

Pump Components

68

Removal Procedure

72

Motor Brush Installation

72

4-38 – JLG Lift – 3121222

74

3121222 – JLG Lift – 4-39

75

3121222 – JLG Lift – 5-1

77

Main Power Contactor Relay

78

Elevation Limit Switch

78

Ground Alarm

78

3121222 – JLG Lift – 5-3

79

5.3 TRACTION SYSTEM

80

3121222 – JLG Lift – 5-5

81

5-6 – JLG Lift – 3121222

82

Installation

83

5-8 – JLG Lift – 3121222

84

Power Module Diagnostics

85

5-10 – JLG Lift – 3121222

86

ZAPI POWER MODULE

87

P/N - 1001092456

87

"HEALTH"

88

(STATUS LED)

88

PROCEDURE

89

5-14 – JLG Lift – 3121222

90

3121222 – JLG Lift – 5-15

91

5-16 – JLG Lift – 3121222

92

3121222 – JLG Lift – 5-17

93

5-18 – JLG Lift – 3121222

94

5.8 BATTERY/BATTERY CHARGER

95

5-20 – JLG Lift – 3121222

96

FAULT LED Flashing

97

5-22 – JLG Lift – 3121222

98

3121222 – JLG Lift – 5-23

99

- INSTALLATION

100

SECTION 6. MAST COMPONENTS

101

INSTALLATION

102

SECTION 6 - MAST COMPONENTS

103

6.6 PLATFORM ASSEMBLY

104

Platform Installation

105

6.7 MAST ASSEMBLY

106

Mast Removal

107

Mast Disassembly

108

Mast - Reassembly

109

Mast Installation

110

Procedure

112

Mast Installation Completion

112

Overview

113

Hydraulic Cylinder - Assembly

117

7.1 ELECTRONIC CONTROL SYSTEM

119

Using the Analyzer:

119

Analyzer:

120

Machine Setup

121

ANALYZER SCREEN LAYOUT

122

123

7-6 – JLG Lift – 3121222

124

3121222 – JLG Lift – 7-7

125

7-8 – JLG Lift – 3121222

126

7.2 MACHINE CONFIGURATION

127

PROGRAMMING INFORMATION

127

7-10 – JLG Lift – 3121222

128

SETTINGS

129

7.4 TILT SENSOR CALIBRATION

130

Calibration Failures

130

EVALUATION

131

7-14 – JLG Lift – 3121222

132

8.1 INTRODUCTION

133

8.2 X-CONNECTOR REFERENCES

133

8.3 DTC INDEX

133

8-4 – JLG Lift – 3121222

136

8.4 DTC CHECK TABLES

137

0-0 Help Comments

137

2-1 Power-Up

138

2-2 Platform Controls

138

2-3 Ground Controls

140

2-5 Function Prevented

140

3-3 Ground Output Driver

143

4-2 Thermal Limit (SOA)

145

4-4 Battery Supply

146

6-6 Communication

146

6-7 Accessory

148

7-7 Electric Motor

148

8-1 Tilt Sensor

150

8-2 Platform Load Sense

150

9-9 Hardware

150

8-22 – JLG Lift – 3121222

154

3121222 – JLG Lift – 9-1

155

9-2 – JLG Lift – 3121222

156

3121222 – JLG Lift – 9-3

157

Requirements:

158

9.3 ELECTRICAL SWITCH TESTING

159

Basic Check

159

Limit Switches

159

Automatic Switches

160

3121222 – JLG Lift – 9-7

161

Assembly

162

3121222 – JLG Lift – 9-9

163

Disassembly

164

Wedge Lock

164

Service - Voltage Reading

164

3121222 – JLG Lift – 9-11

165

DT/DTP Series Assembly

166

DT/DTP Series Disassembly

166

HD30/HDP20 Series Assembly

166

HD30/HDP20 Series Disassembly

167

9.6 X-CONNECTOR REFERENCES

167

REAR VIEW

169

9-16 – JLG Lift – 3121222

170

9.8 X-CONNECTOR ID INDEX

171

9-18 – JLG Lift – 3121222

172

3121222 – JLG Lift – 9-19

173

9-20 – JLG Lift – 3121222

174

3121222 – JLG Lift – 9-21

175

9-22 – JLG Lift – 3121222

176

3121222 – JLG Lift – 9-23

177

9-24 – JLG Lift – 3121222

178

3121222 – JLG Lift – 9-25

179

9-26 – JLG Lift – 3121222

180

3121222 – JLG Lift – 9-27

181

9-28 – JLG Lift – 3121222

182

1001114879_F-1

183

9-30 – JLG Lift – 3121222

184

1001114879_F-2

185

1001114879_F-3

186

9.11 PIN INPUT/OUTPUT TYPES

187

9-34 – JLG Lift – 3121222

188

3121222 – JLG Lift – 9-35

189

9-36 – JLG Lift – 3121222

190

3121222 – JLG Lift – 9-37

191

9-38 – JLG Lift – 3121222

192

3121222 – JLG Lift – 9-39

193

9-40 – JLG Lift – 3121222

194

3121222 – JLG Lift – 9-41

195

9.12 HYDRAULIC SCHEMATIC

196

BATTERY WARNING

197

JLG Worldwide Locations

198

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