Jlg 1230ES Service Manual Manuel d'utilisateur télécharger pdf (Page 87)

SECTION 5 - CONTROL COMPONENTS

3121222 – JLG Lift – 5-11

5.5 POWER MODULE - P/N-1001092456

1230ES SCISSORS BUILT STARTING IN MID YEAR 2010

REPLACED THE SEVCON POWER MODULE (P/N-1600473) WITH

THE ZAPI POWER MODULE (P/N-1001092456).

The power module is located inside the left side access

door as shown in Figure 5-5., ZAPI Power Module Loca-

tion. Use the following instructions when replacing the

power module.

1. Turn machine power off and disconnect the batter-

ies.

2. Locate and remove the power module from the

machine.

3. Note the wire terminal locations when removing the

old power module.

4. Disconnect all wire connectors and cables from the

old power module and remove it from the machine.

5. When installing the new power module, be sure that

the terminals are oriented as shown in Figure 5-5.

6. After installing the new power module, begin con-

necting the wire connectors/cables to the module,

refer to Figure 5-2. if necessary.

7. Where noted, torque all terminal bolts to torque

specifications shown on the front of the module.

8. After all connections to the power module are made,

the batteries can be reconnected.

9. Check for normal machine operation.

Figure 5-5. ZAPI Power Module Location

ZAPI POWER MODULE

P/N - 1001092456

Table 5-1. ZAPI Power Module Specs

Operating Voltage ( B+) 14.5 to 40 VDC

Maximum Current Limits:

Armature

Fi el d

Pu mp

300 A

40 A

180 A

Standby Current 150 mA

Temperature Range:

Op er at ing

St ora ge

Thermal Limit

-40°C to 75°C

-40°C to 125°C

75°C to 90°C

Switching Frequency 16 kHz

1 2 ... 82 83 84 85 86 87 88 89 90 91 92 ... 197 198

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Jlg 1230ES Service Manual Manuel d'utilisateur Page 87

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