Jlg 41AM Operator Manual Manuel d'utilisateur

Operation and Safety Manual ANSI®Original Instructions - Keep this manual with the machine at all times.Model(s)AM Series20AM25AM30AM36AM41AMP/N - 312

TABLE OF CONTENTSiv – JLG Lift – 3121211SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE3-5. Decal Installation. (ANSI/CSA) (Machin

SECTION 1 - SAFETY PRECAUTIONS3121211 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERAL This section outlines the necessary precautions for pr

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 3121211Tipping HazardsFAILURE TO COMPLY WITH THE FOLLOWING TIPPING HAZARD INSTRUCTIONSCOULD CAUSE THE U

SECTION 1 - SAFETY PRECAUTIONS3121211 – JLG Lift – 1-3 • Two persons are required on slopes up to 5°. A forklift mustbe used when moving units on s

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3121211Tilt Back Procedure(AM36 & AM41 Machines Only)• The platform must be completely empty of too

SECTION 1 - SAFETY PRECAUTIONS3121211 – JLG Lift – 1-51.3 PRE-OPERATIONGeneral• Read and understand this manual before operating themachine.• Only aut

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3121211• Warn personnel not to work, stand, or walk under a raisedplatform. Position barricades on floo

SECTION 1 - SAFETY PRECAUTIONS3121211 – JLG Lift – 1-7Maintain a clearance of at least 10 ft (3m) between any part ofthe machine and its occupants, th

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3121211 • Check work area for clearance overhead, on sides, and bot-tom of platform when li

SECTION 1 - SAFETY PRECAUTIONS3121211 – JLG Lift – 1-9• Platform to structure transfers at elevated positions are dis-couraged. Where transfer is nece

NOTES:

SECTION 1 - SAFETY PRECAUTIONS1-10 – JLG Lift – 31212111.5 MAINTENANCE SAFETY PRECAUTIONSFAILURE TO COMPLY WITH SAFETY PRECAUTIONS LISTED IN THIS SECT

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121211 – JLG Lift – 2-1SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION,

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-2 – JLG Lift – 31212112.2 PREPARATION, INSPECTION, AND MAINTENANCEThe followin

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121211 – JLG Lift – 2-3Table 2-1. Inspection and Maintenance TableTYPE FREQUENC

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-4 – JLG Lift – 31212112.3 PRE-START INSPECTIONThe Pre-Start Inspection should

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121211 – JLG Lift – 2-52.4 FUNCTION CHECKThe function check of all systems shou

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-6 – JLG Lift – 31212114. Base Frame - Components properly secured, no loose wi

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121211 – JLG Lift – 2-71. Caster Wheels and Brakes2. Rear Wheel3. Tilt Back Whe

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-8 – JLG Lift – 3121211NOTES:

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121211 – JLG Lift – 3-1SECTION 3. MACHINE CONTROLS AND INDICATORS3.1 GENERALNOTICETHE MANUFACTURER HAS NO

FOREWORD3121211 – JLG Lift – aFOREWARDThis manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to pr

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-2 – JLG Lift – 3121211A 20 amp reset type circuit breaker is located on the cover ofthe electrical box on

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121211 – JLG Lift – 3-3Manual Descent Valve (See Figure 3-2. or Figure 3-3.)Located at the rear and bottom

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-4 – JLG Lift – 3121211Figure 3-3. Manual Descent Valve Location.1. Manual Descent Valve2. Tie-Down Lugs3

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121211 – JLG Lift – 3-53.3 DECAL INSTALLATIONSFigure 3-5. Decal Installation. (ANSI/CSA) (Machines prior

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-6 – JLG Lift – 3121211 Table 3-1. Decal Installation Chart (ANSI and CSA) (See Figure 3-5.)Item AN

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121211 – JLG Lift – 3-7171703902 - 20AM1703903 - 25AM1703904 - 30AM1703905 - 36AM1703906 - 41AM18 1703815

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-8 – JLG Lift – 3121211Figure 3-6. Decal Installation (CE) (Machines prior to S/N-0900031618)543611216131

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121211 – JLG Lift – 3-9 Table 3-2. Decal Installation Chart (CE Specification) (See Figu

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-10 – JLG Lift – 312121118 4420051191703902 - 20AM1703903 - 25AM1703904 - 30AM1703905 - 36AM1703906 - 41AM

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121211 – JLG Lift – 3-11Figure 3-7. Decal Installation. (ANSI/CSA) (Machines S/N-0900031618 to Present)15

FOREWORDb – JLG Lift – 3121211SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSDANGERINDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOTAVOIDED, WILL RESUL

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-12 – JLG Lift – 3121211 Table 3-3. Decal Installation Chart (ANSI and CSA) (See Figure 3-7.)Item A

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121211 – JLG Lift – 3-1318 Not Used19 100111586420 170368121 Not Used 1703464101 to 115 Not Used116 Serial

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-14 – JLG Lift – 3121211 Figure 3-8. Decal Installation (CE) (Machines S/N-0900031618 to Present)118

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121211 – JLG Lift – 3-15 Table 3-4. Decal Installation Chart (CE Specification) (See Figure 3-8.)Ite

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-16 – JLG Lift – 312121118 Not Used19 100111586420 to 50 Not Used51 Not Used 170378952 Not Used 170346453

SECTION 4 - MACHINE OPERATION3121211 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a manually propelled machine, with a

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 31212114.3 BATTERY CHARGING & MAINTENANCE - (DC MODELS ONLY)AM-DC Models are equipped with a 12 volt

SECTION 4 - MACHINE OPERATION3121211 – JLG Lift – 4-3Battery Charger OperationNOTICEALWAYS CHECK THE VOLTAGE SELECT SWITCH ON THE FACE OF THE BATTERYC

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 31212116. When the battery cell voltage reaches 2.37 V/cell the 80% CHARGE LED will light up. The charge

SECTION 4 - MACHINE OPERATION3121211 – JLG Lift – 4-54.4 MACHINE SET-UP AND OPERATIONTo set-up machine for operation the operator must:1. Position mac

FOREWORD3121211 – JLG Lift – cTHIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZEDJLG RE

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 3121211Outrigger Installation(See Figure 4-5. on page 4-7)NOTICEAS A SAFETY PRECAUTION, DUE TO DIFFERENT

SECTION 4 - MACHINE OPERATION3121211 – JLG Lift – 4-7Figure 4-5. Outrigger Installation.1. Bubble Level Indicator2. Outrigger Lock/Release Pin3. Inter

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 3121211Platform Loadingplatform maximum rated load capacity is shown on a placardlocated on the platform

SECTION 4 - MACHINE OPERATION3121211 – JLG Lift – 4-94.5 QUICK-CHANGE PLATFORM MOUNTS(See Figure 4-6.)The AM model is equipped with platform mounting

SECTION 4 - MACHINE OPERATION4-10 – JLG Lift – 3121211Platform Installation1. Using two people or suitable lifting equipment, lift platform and set pl

SECTION 4 - MACHINE OPERATION3121211 – JLG Lift – 4-114.7 TRANSPORT, LIFTING AND TIE DOWNGeneralTo move machine from work area to work area the operat

SECTION 4 - MACHINE OPERATION4-12 – JLG Lift – 312121112Figure 4-7. Tilt-Back Assembly Set-Up.

SECTION 4 - MACHINE OPERATION3121211 – JLG Lift – 4-1334Figure 4-7. Tilt-Back Assembly Set-Up.

SECTION 4 - MACHINE OPERATION4-14 – JLG Lift – 312121156Figure 4-7. Tilt-Back Assembly Set-Up.

SECTION 4 - MACHINE OPERATION3121211 – JLG Lift – 4-15Tilt-Back Assembly Set-up (AM36/AM41) - Machines S/N - 0900031618 to Present(See Figure 4-8.,

FOREWORDd – JLG Lift – 3121211REVISION LOGOriginal Issue of Manual . . . . . . . . . . . . . . . . . . . . . . . . July 6, 2005Manual Revised . . . .

SECTION 4 - MACHINE OPERATION4-16 – JLG Lift – 3121211Step 1Figure 4-8. Tilt-Back Assembly Set-Up - Machines S/N - 0900031618 to Present.

SECTION 4 - MACHINE OPERATION3121211 – JLG Lift – 4-17 Step 2Step 3Figure 4-9. Tilt-Back Assembly Set-Up - Machines S/N - 0900031618 to Present.

SECTION 4 - MACHINE OPERATION4-18 – JLG Lift – 3121211 Step 4Figure 4-10. Tilt-Back Assembly Set-Up - Machines S/N - 0900031618 to Present.

SECTION 4 - MACHINE OPERATION3121211 – JLG Lift – 4-19Pickup Truck Loading Device (Option)(See Figure 4-11.)NOTE: The stowed mast height of the 36AM a

SECTION 4 - MACHINE OPERATION4-20 – JLG Lift – 312121112Figure 4-11. Loading Machine onto Bed of Pick-Up Truck.

SECTION 4 - MACHINE OPERATION3121211 – JLG Lift – 4-2134Figure 4-11. Loading Machine onto Bed of Pick-Up Truck.

SECTION 4 - MACHINE OPERATION4-22 – JLG Lift – 31212115Figure 4-11. Loading Machine onto Bed of Pick-Up Truck.

SECTION 4 - MACHINE OPERATION3121211 – JLG Lift – 4-23LiftingTo lift the machine, use suitable lifting equipment capable ofhandling the weight of the

SECTION 4 - MACHINE OPERATION4-24 – JLG Lift – 3121211NOTES:

SECTION 5 - OPTIONAL EQUIPMENT3121211 – JLG Lift – 5-1SECTION 5. OPTIONAL EQUIPMENT5.1 OPTIONAL EQUIPMENTThe following optional equipment is availabl

TABLE OF CONTENTS3121211 – JLG Lift – iSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGESECTION - 1 - SAFETY PRECAUTIONS1.1 GENERAL.

SECTION 5 - OPTIONAL EQUIPMENT5-2 – JLG Lift – 3121211Extra Power Pack (Battery, Charger & Case)Includes the battery, charger and molded case.Plat

SECTION 5 - OPTIONAL EQUIPMENT3121211 – JLG Lift – 5-35.2 AM-SE - STRADDLE EXTENSION – INSTALLATIONDescriptionThe AM-SE straddle extension increases

SECTION 5 - OPTIONAL EQUIPMENT5-4 – JLG Lift – 31212114. Drill one (1) .50 diameter (1/2") hole, one (1) per side into the center frame crossmemb

SECTION 5 - OPTIONAL EQUIPMENT3121211 – JLG Lift – 5-5Figure 5-2. SE-Adapter - Wiring - Grommet & Spring Clip Mounting Hole Locations.(Same For Bo

SECTION 5 - OPTIONAL EQUIPMENT5-6 – JLG Lift – 3121211Figure 5-3. Straddle Adapter Wiring Harness to AM Wiring Connections.

SECTION 5 - OPTIONAL EQUIPMENT3121211 – JLG Lift – 5-75.3 AM-SE - STRADDLE EXTENSION – SET-UP AND OPERATIONStraddle Extension - ComponentsThe AM-SE St

SECTION 5 - OPTIONAL EQUIPMENT5-8 – JLG Lift – 31212111. Winch Assembly2. Winch Lift Cables3. Side Rail Locking Screw4. Interlock Cable Reel5. AM Unit

SECTION 5 - OPTIONAL EQUIPMENT3121211 – JLG Lift – 5-911. Turn winch handle clockwise just enough to start lift-ing side rails. Both cables must be li

SECTION 5 - OPTIONAL EQUIPMENT5-10 – JLG Lift – 31212112. With AM, Straddle Extension assembly in position, install the AM outriggers on each end of t

SECTION 5 - OPTIONAL EQUIPMENT3121211 – JLG Lift – 5-11AND STRADDLE END SUPPORTS ARE BEING DISASSEMBLED FROM SIDERAILS. (SEE FIGURE 5-5.)5. Carefully

TABLE OF CONTENTSii – JLG Lift – 3121211SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE4.4 MACHINE SET-UP AND OPERATION. . . . . .

SECTION 5 - OPTIONAL EQUIPMENT5-12 – JLG Lift – 3121211NOTES:

SECTION 6 - EMERGENCY PROCEDURES3121211 – JLG Lift – 6-1SECTION 6. EMERGENCY PROCEDURES6.1 GENERAL INFORMATION This section explains the steps to be

SECTION 6 - EMERGENCY PROCEDURES6-2 – JLG Lift – 31212116.3 INCIDENT NOTIFICATIONJLG Industries, Inc. must be notified immediately of any incidentinvo

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121211 – JLG Lift – 7-1SECTION 7. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7.1 INTR

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7-2 – JLG Lift – 31212117.2 GENERAL SPECIFICATIONSMachine Specifications SPECIFICAT

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121211 – JLG Lift – 7-3Electrical Specifications Battery Specifications SPECIFIC

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7-4 – JLG Lift – 3121211Platform Data SPECIFICATION 20AM 25AM 30AM 36AM 41AMOccupa

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121211 – JLG Lift – 7-5Machine Component Weights Serial Number LocationsFor machine

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7-6 – JLG Lift – 31212117.3 OPERATOR MAINTENANCELubricationHydraulic Oil (HO) Hydraulic

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121211 – JLG Lift – 7-7Battery Maintenance NOTE: This information applies to wet cell ba

TABLE OF CONTENTS3121211 – JLG Lift – iiiSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE5.2 AM-SE - STRADDLE EXTENSION – INSTALLA

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7-8 – JLG Lift – 31212111423

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121211 – JLG Lift – 7-9Table 7-2. - Lubrication Intervals for Various ComponentsITEM COMPO

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7-10 – JLG Lift – 31212117.4 SUPPLEMENTAL INFORMATIONThe following information is provided

SECTION 8 - INSPECTION AND REPAIR LOG3121211 – JLG Lift – 8-1SECTION 8. INSPECTION AND REPAIR LOGMachine Serial Number: _________________________Tabl

SECTION 8 - INSPECTION AND REPAIR LOG8-2 – JLG Lift – 3121211Machine Serial Number: _________________________Table 8-1. Inspection and Repair LogDATE

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

JLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Australia)P.O. B