Jlg LSS Boom Manuel d'utilisateur

Operation & Safety, Service & Maintenance & Illustrated Parts Manual SupplementJLGLOADSENSINGSYSTEMBoom Lift ProductsP/N3124287July 24, 2

vi – JLG Lift – 3124287TABLE OF CONTENTS (Continued)

SECTION 1 - OPERATION3124287 – JLG Lift – 1-1SECTION 1. OPERATIONNOTE: This manual is intended as a supplement to the indi-vidual machine’s Operators

SECTION 1 - OPERATION1-2 – JLG Lift – 31242871.3 USING THE ANALYZERWith the machine power on and the analyzer connectedproperly, the analyzer will dis

SECTION 1 - OPERATION3124287 – JLG Lift – 1-3Then using the RIGHT arrow key, position the cursor tothe right one space to enter the second digit of th

SECTION 1 - OPERATION1-4 – JLG Lift – 31242871.6 HELP MENU & FAULT CODESThe Help Menu is a troubleshooting tool to communicatedetected System Faul

SECTION 1 - OPERATION3124287 – JLG Lift – 1-51.7 DIAGNOSTIC MENUThe Diagnostic Menu is another troubleshooting tool forthe Load Sensing System. Sensor

SECTION 1 - OPERATION1-6 – JLG Lift – 3124287VERSIONS:SOFTWARE PX.XX Displays LSS Module Software Version HARDWARE X Display LSS Module Hardware Revis

SECTION 1 - OPERATION3124287 – JLG Lift – 1-71.8 PERSONALITIES MENUThe Personalities Menu is used to adjust aspects of theLoad Sensing System’s operat

SECTION 1 - OPERATION1-8 – JLG Lift – 31242871.9 MACHINE SETUP MENUThe Machine Setup Menu is used to configure the LoadSensing System for application

SECTION 1 - OPERATION3124287 – JLG Lift – 1-990 lbs. (41 kg), but less than 550 lbs.(250 kg). If success-ful, the Analyzer will show the following:CAL

SECTION 1 - OPERATION1-10 – JLG Lift – 3124287Figure 1-1. LSS Module Analyzer Flow Chart

SECTION 1 - OPERATION3124287 – JLG Lift – 1-111.11 JLG ACCESSORIES, INCLUDING WORKSTATION IN THE SKYTMThe Load Sensing System must be configured for p

SECTION 1 - OPERATION1-12 – JLG Lift – 3124287NOTES:

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS3124287 – JLG Lift – 2-1SECTION 2. SERVICE - ENGINE POWERED BOOM LIFTSThis section is for servicing 40

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS2-2 – JLG Lift – 3124287Figure 2-1. Load Sensing System Installation (Sheet 1 of 2)1. Guard2.

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS3124287 – JLG Lift – 2-3Figure 2-2. Load Sensing System Installation (Sheet 2 of 2)1. Capscr ew2.

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS2-4 – JLG Lift – 3124287Insert the two 1/2 inch Shank (3/4 inch Head) HexBolts from above. Install the

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS3124287 – JLG Lift – 2-5Route the rear sensor wiring through the large open-ing in the channel. An addi

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS2-6 – JLG Lift – 31242878. Install the Shear Beam Load Cell Connections.Locate the connector from the R

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS3124287 – JLG Lift – 2-7numbers from the LSS harness to those of the HostControl System. 10. Install th

INTRODUCTION3124287 – JLG Lift – A-1SECTION A. INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONSAGENERALThis section contains the general safety precauti

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS2-8 – JLG Lift – 3124287Enter the Access Level 1 Password (33271). Next,proceed to the MACHINE SETUP, L

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS3124287 – JLG Lift – 2-94. Use the Technician’s Weight to Evaluate. The techni-cian should enter the pl

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS2-10 – JLG Lift – 31242872.4 TROUBLESHOOTINGThe following tables are furnished to provide possible res-

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS3124287 – JLG Lift – 2-11Table 2-2. LSS Troubleshooting Chart - CalibrationDifficulty Possible Resolut

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS2-12 – JLG Lift – 3124287Table 2-3. LSS Troubleshooting Chart - Measurement PerformanceDifficulty Poss

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS3124287 – JLG Lift – 2-13Empty Platform Weight (DIAG-NOSTICS, PLTLOAD) is notwithin +15lbs (±7kg) of ze

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS2-14 – JLG Lift – 3124287Table 2-4. LSS Troubleshooting Chart - Host System FunctionalityDifficulty Po

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS3124287 – JLG Lift – 2-15The Ground Audible Warningfails to sound, but the PlatformAudible Warning soun

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS2-16 – JLG Lift – 3124287Table 2-5. LSS Module System Interface Connector - Power & Digital (J1 -

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS3124287 – JLG Lift – 2-17 4933278 F4933289 A(ANALYZER CONNECTOR)SOCKET 10SOCKET 11 GREENSOCKET 12 BLA

INTRODUCTIONA-2 – JLG Lift – 3124287REVISON LOGOriginal Issue - March 25, 2003Revised - April 10, 2003Revised - June 6, 2003Revised - March 1, 2004Rev

SECTION 2 - SERVICE - ENGINE POWERED BOOM LIFTS2-18 – JLG Lift – 3124287NOTES:

SECTION 3 - SERVICE - ELECTRIC POWERED BOOM LIFTS3124287 – JLG Lift – 3-1SECTION 3. SERVICE - ELECTRIC POWERED BOOM LIFTSThis section is for servicin

SECTION 3 - SERVICE - ELECTRIC POWERED BOOM LIFTS3-2 – JLG Lift – 3124287Figure 3-1. Load Sensing System Installation (Sheet 1 of 2)1. Guard2.

SECTION 3 - SERVICE - ELECTRIC POWERED BOOM LIFTS3124287 – JLG Lift – 3-3Figure 3-2. Load Sensing System Installation (Sheet 2 of 2)1. Capscr ew2

SECTION 3 - SERVICE - ELECTRIC POWERED BOOM LIFTS3-4 – JLG Lift – 3124287Insert the two 1/2 inch Shank (3/4 inch Head) HexBolts from above. Install th

SECTION 3 - SERVICE - ELECTRIC POWERED BOOM LIFTS3124287 – JLG Lift – 3-5Route the rear sensor wiring through the large open-ing in the channel. An ad

SECTION 3 - SERVICE - ELECTRIC POWERED BOOM LIFTS3-6 – JLG Lift – 31242878. Install the Shear Beam Load Cell Connections.Locate the connector from the

SECTION 3 - SERVICE - ELECTRIC POWERED BOOM LIFTS3124287 – JLG Lift – 3-7form (do not confuse the Host Control System andLSS Module’s Analyzer Connect

SECTION 3 - SERVICE - ELECTRIC POWERED BOOM LIFTS3-8 – JLG Lift – 3124287Te s t i ng & Ev a l ua t io nRefer to the Troubleshooting section of t

SECTION 3 - SERVICE - ELECTRIC POWERED BOOM LIFTS3124287 – JLG Lift – 3-93.4 TROUBLESHOOTINGThe following tables are furnished to provide possible res

3124287 – JLG Lift – i TABLE OF CONTENTSTABLE OF CONTENTSSUBJECT - SECTION, PARAGRAPH PAGE NO.SECTION A - INTRODUCTION - MAINTENANCE SA

SECTION 3 - SERVICE - ELECTRIC POWERED BOOM LIFTS3-10 – JLG Lift – 3124287Table 3-2. LSS Troubleshooting Chart - CalibrationDifficulty Possible Resol

SECTION 3 - SERVICE - ELECTRIC POWERED BOOM LIFTS3124287 – JLG Lift – 3-11Table 3-3. LSS Troubleshooting Chart - Measurement PerformanceDifficulty Po

SECTION 3 - SERVICE - ELECTRIC POWERED BOOM LIFTS3-12 – JLG Lift – 3124287Empty Platform Weight (DIAG-NOSTICS, PLTLOAD) is notwithin +15lbs (±7kg) of

SECTION 3 - SERVICE - ELECTRIC POWERED BOOM LIFTS3124287 – JLG Lift – 3-13Table 3-4. LSS Troubleshooting Chart - Host System FunctionalityDifficulty

SECTION 3 - SERVICE - ELECTRIC POWERED BOOM LIFTS3-14 – JLG Lift – 3124287The Ground Audible Warningfails to sound, but the PlatformAudible Warning so

SECTION 3 - SERVICE - ELECTRIC POWERED BOOM LIFTS3124287 – JLG Lift – 3-15Table 3-5. LSS Module System Interface Connector - Power & Digital (J1

SECTION 3 - SERVICE - ELECTRIC POWERED BOOM LIFTS3-16 – JLG Lift – 31242874933278 F4933289 A(ANALYZER CONNECTOR)SOCKET 10SOCKET 11 GREENSOCKET 12 BLAC

3124287 – JLG Lift – 4-1SECTION 4. PARTSTABLE OF CONTENTSFIgure Description Page4-1 PLATFORM SUPPORT AND LOAD SENSING INSTALLATION . . . . . . . . .

4-2 – JLG Lift – 3124287Figure 4-1. Platform Support & Load Sensing Installation 105117121130106122131104121128107134123134 111 112 RIGHT SIDELE

3124287 – JLG Lift – 4-3.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.SUPPORT & LOAD SENSING SYSTEM INSTALLATION Ref.0272704 E300A/AJ/AJP, E

ii – JLG Lift – 3124287TABLE OF CONTENTS (Continued)

4-4 – JLG Lift – 3124287111 Guard, Load Cell (Right) Options:0902920 All Except 680S & 340AJ 2680S3576904 Front 13577017 Rear 11001118910 340AJ 21

3124287 – JLG Lift – 4-5128 Flatwasher Options: A/R4711400 Flatwasher 1/4” Thin4811700 Flatwasher M6129 Flatwasher Options: 44711600 Flatwasher 3/8” T

4-6 – JLG Lift – 3124287139 Not Used140 2540038 Grommet (All Models Except E300A/AJ/AJP, E/M400A/AJ/AJP and E/M450A/AJ)1FIG & ITEM # PART NUMBER D

3124287 – JLG Lift – 4-7FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

4-8 – JLG Lift – 3124287Figure 4-2. Load Sensing Electrical Components J2J1J5J8J6J71159101176121381414A14B14C2233334J5J7J6J821

3124287 – JLG Lift – 4-9.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.LOAD SENSING ELECTRICAL COMPONENTS Ref.0100048 Grease, Dielectric (Not Show

4-10 – JLG Lift – 312428714 Harness, Platform Box Connector (18RS & 24RS Only) 1 A14A 1001119020 Connector, Buss Bar 14460933 Plug, Male - 12 Posi

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3124287 – JLG Lift – iii TABLE OF CONTENTSLIST OF FIGURESFIGURE NO. TITLE PAGE NO.1-1. LSS Module Analyzer Flow Chart . . . . . . . . .

iv – JLG Lift – 3124287TABLE OF CONTENTS (Continued)

3124287 – JLG Lift – v TABLE OF CONTENTSLIST OF TABLESTABLE NO. TITLE PAGE NO.1-1 LSS Fault Codes . . . . . . . . . . . . . . . . . . .