Jlg 4017PS Operator Manual Manuel d'utilisateur

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Operation & Safety
Manual
Original Instructions
Keep this manual with machine at all times.
An Oshkosh Corporation Company
Models
3706PS, 3707PS,
4014PS, 4017PS
3706PS, 3707PS & 4014PS
S/N 1160006593 & After
4017PS
S/N 1160006867 & After including
1160006594, 1160006604, 1160006748,
1160006752, 1160006755, 1160006756
31200753
Revised
August 23, 2013
Vue de la page 0
1 2 3 4 5 6 ... 201 202

Résumé du contenu

Page 1 - Operation & Safety

Operation & SafetyManualOriginal InstructionsKeep this manual with machine at all times.An Oshkosh Corporation CompanyModels3706PS, 3707PS, 4014PS

Page 2

Table of Contentsiv 31200753Quick Attach Mounted Hook... 5-46Truss Boom ...

Page 3 - REVISION LOG

Section 5 - Attachments and Hitches5-8 31200753Sample Capacity Chart (AUS)Note: This is a sample capacity chart only! DO NOT use this chart, use the

Page 4 - Modifications

Section 5 - Attachments and Hitches5-931200753To identify the proper capacity chart on telehandlers equipped with outriggers, referto the following ic

Page 5

Section 5 - Attachments and Hitches5-10 31200753ExampleA contractor owns a model xxxx telehandler with a fork carriage. He knows thisattachment may be

Page 6 - Machine Configuration

Section 5 - Attachments and Hitches5-11312007535.6 ATTACHMENT INSTALLATIONQuick Attach1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Lock

Page 7 - TABLE OF CONTENTS

Section 5 - Attachments and Hitches5-12 31200753Mechanical Quick AttachThis installation procedure is designed for one-person operation. Prior to exit

Page 8 - Section 4 - Operation

Section 5 - Attachments and Hitches5-1331200753Hydraulic Quick AttachThis installation procedure is designed for one-person operation.1. Tilt quick at

Page 9

Section 5 - Attachments and Hitches5-14 31200753JD Quick Attach1. Attachment 2. Attachment Point Opening 3. Quick Attach Point 4. Lock Pin 5. JD Quick

Page 10 - Table of Contents

Section 5 - Attachments and Hitches5-1531200753This installation procedure is designed for one-person operation.1. Tilt attach forward to provide clea

Page 11 - Section 9 - Specifications

Section 5 - Attachments and Hitches5-16 31200753Manitou Quick Attach1. Attachment 2. Attachment Pin 3. Attachment Pin Recess 4. Lock Pin 5. Retainer P

Page 12

Section 5 - Attachments and Hitches5-1731200753Mechanical Quick AttachThis installation procedure is designed for one-person operation. Prior to exiti

Page 13 - 1.2 GENERAL PRECAUTIONS

Table of Contentsv31200753Section 8 - Additional Checks8.1 General ...8-1

Page 14 - Electrical Hazards

Section 5 - Attachments and Hitches5-18 31200753Hydraulic Quick AttachThis installation procedure is designed for one-person operation.1. Tilt quick a

Page 15 - Tip Over Hazard

Section 5 - Attachments and Hitches5-1931200753JCB Quick Attach1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Hook (mechanical quick atta

Page 16 - 1-4 31200755

Section 5 - Attachments and Hitches5-20 31200753Mechanical Quick AttachThis installation procedure is designed for one-person operation. Prior to exit

Page 17 - 1-531200755

Section 5 - Attachments and Hitches5-2131200753Hydraulic Quick AttachThis installation procedure is designed for one-person operation.1. Tilt quick at

Page 18 - Travel Hazard

Section 5 - Attachments and Hitches5-22 31200753Hydraulic Operated Attachment1. Install attachment (see page 5-11 or 5-14).2. Lower attachment to grou

Page 19 - Load Falling Hazard

Section 5 - Attachments and Hitches5-23312007535.7 ADJUSTING/MOVING FORKSCarriages may have different locations where forks can be positioned. Two dif

Page 20 - Lifting Personnel

Section 5 - Attachments and Hitches5-24 312007535.8 ATTACHMENT OPERATION• Capacities and range limits for the telehandler change depending on theattac

Page 21 - Driving Hazards on Slopes

Section 5 - Attachments and Hitches5-2531200753Carriage w/ForksUse Carriage Attachment Capacity ChartTo determine maximum capacity, refer to “Telehand

Page 22 - 1-10 31200755

Section 5 - Attachments and Hitches5-26 31200753Side Shift CarriageUse Side Shift Carriage Capacity ChartTo determine maximum capacity, refer to “Tele

Page 23 - 1-1131200755

Section 5 - Attachments and Hitches5-2731200753To Side Shift:The attachment auxiliary hydraulic roller switch (3) controls side shift.• Push roller sw

Page 24 - Fall Hazard

Table of Contentsvi 31200753

Page 25 - Chemical Hazards

Section 5 - Attachments and Hitches5-28 31200753Fork Rotator CarriageUse Fork Rotator Carriage Capacity ChartTo determine maximum capacity, refer to “

Page 26 - 1-14 31200755

Section 5 - Attachments and Hitches5-2931200753To Rotate:The attachment auxiliary hydraulic roller switch (3) controls carriage rotation.• Push roller

Page 27 - PARENT METAL CRACK WELD CRACK

Section 5 - Attachments and Hitches5-30 31200753Fork Positioning CarriageUse Fork Positioning Carriage Capacity ChartTo determine maximum capacity, re

Page 28 - 2-2 31200753

Section 5 - Attachments and Hitches5-3131200753To Fork Position:The attachment auxiliary hydraulic roller switch (3) controls fork position.• Push rol

Page 29 - 3706PS & 3707PS

Section 5 - Attachments and Hitches5-32 31200753Fork ExtensionUse Carriage Attachment Capacity ChartTo determine maximum capacity, refer to “Telehandl

Page 30 - 2-4 31200753

Section 5 - Attachments and Hitches5-3331200753Equipment Damage Precautions:• The heavy part of the load must be against the carriage backrest.• Do no

Page 31 - 2-531200753

Section 5 - Attachments and Hitches5-34 31200753Fork Mounted HookUse Fork Mounted Hook Capacity ChartTo determine maximum capacity, refer to “Telehand

Page 32 - 4014PS & 4017PS

Section 5 - Attachments and Hitches5-3531200753Operation:• Pallet or lumber forks of an appropriate load rating must be used. Do not use withcubing or

Page 33 - 2-731200753

Section 5 - Attachments and Hitches5-36 31200753BucketUse Appropriate Bucket Capacity ChartTo determine maximum capacity, refer to “Telehandler/Attach

Page 34 - 2-8 31200753

Section 5 - Attachments and Hitches5-3731200753Operation:• Raise or lower boom to appropriate height for loading material from stockpile.• Align teleh

Page 35 - 2-931200753

Section 1 - General Safety Practices1-131200755SECTION 1 - GENERAL SAFETY PRACTICES1.1 HAZARD CLASSIFICATION SYSTEMSafety Alert System and Safety Sign

Page 36 - 2.3 WALK-AROUND INSPECTION

Section 5 - Attachments and Hitches5-38 31200753Multi-Purpose BucketUse Multi-Purpose Bucket Capacity ChartTo determine maximum capacity, refer to “Te

Page 37 - 2-1131200753

Section 5 - Attachments and Hitches5-3931200753To open/close bucket:The attachment auxiliary hydraulic roller switch (3) controls open/close movement

Page 38

Section 5 - Attachments and Hitches5-40 31200753Grapple BucketUse Grapple Bucket Capacity ChartTo determine maximum capacity, refer to “Telehandler/At

Page 39 - 2-1331200753

Section 5 - Attachments and Hitches5-4131200753To open/close grapple:The attachment auxiliary hydraulic roller switch (3) controls open/close movement

Page 40 - Operational Check

Section 5 - Attachments and Hitches5-42 31200753Concrete Bucket MixerUse Appropriate Bucket Capacity ChartTo determine maximum capacity, refer to “Tel

Page 41 - 2.5 OPERATOR CAB

Section 5 - Attachments and Hitches5-4331200753To control mixer:The attachment auxiliary hydraulic roller switch (3) controls the bucket mixer.• Push

Page 42 - Cab Door Window

Section 5 - Attachments and Hitches5-44 31200753Concrete Bucket - Fork MountedUse Appropriate Carriage Capacity ChartTo determine maximum capacity, re

Page 43 - Rear Window

Section 5 - Attachments and Hitches5-4531200753To open/close bucket gate:The attachment auxiliary hydraulic roller switch (3) controls the bucket gate

Page 44 - 2-18 31200753

Section 5 - Attachments and Hitches5-46 31200753Quick Attach Mounted HookUse Quick Attach Mounted Hook Capacity ChartTo determine maximum capacity, re

Page 45 - 3.1 GENERAL

Section 5 - Attachments and Hitches5-4731200753Truss BoomUse Truss Boom Capacity ChartTo determine maximum capacity, refer to “Telehandler/Attachment/

Page 46 - 3.2 CONTROLS

Section 1 - General Safety Practices1-2 312007551.3 OPERATION SAFETYNote: The manufacturer has no direct control over machine application and operati

Page 47 - 3-331200753

Section 5 - Attachments and Hitches5-48 31200753PlatformUse Platform Load ChartTo determine maximum capacity, refer to capacity decal onplatform.The j

Page 48 - Instrument Panel

Section 5 - Attachments and Hitches5-49312007535.9 HITCHES AND TRAILER BRAKESMachines may be equipped with various types of hitches. If not previously

Page 49 - 3-531200753

Section 5 - Attachments and Hitches5-50 31200753Pin Hitch - CUNA C (Italy)Hitch CapacitiesMaximum combined weight of trailer and load ...

Page 50 - ACTIVE AT SYSTEM START

Section 5 - Attachments and Hitches5-5131200753Pin Hitch - CUNA D2 (Italy)Hitch CapacitiesMaximum combined weight of trailer and load ...

Page 51 - HELP: PRESS ENTER

Section 5 - Attachments and Hitches5-52 31200753EEC Manual Pin HitchHitch CapacitiesMaximum combined weight of trailer and load ...

Page 52 - 3-8 31200753

Section 5 - Attachments and Hitches5-5331200753EEC Auto HitchHitch CapacitiesMaximum combined weight of trailer and load ... 12

Page 53 - 3-931200753

Section 5 - Attachments and Hitches5-54 31200753Piton Frame and EEC Auto HitchHitch CapacitiesMaximum combined weight of trailer and load ...

Page 54 - Ignition

Section 5 - Attachments and Hitches5-5531200753Hydraulic HitchHitch CapacitiesMaximum combined weight of trailer and load ... 12

Page 55 - HYDRAULIC PARK BRAKE

Section 5 - Attachments and Hitches5-56 31200753Trailer BrakesConnecting trailer brake system:CE1. Ensure trailer is properly connected for towing.2.

Page 56 - 3-12 31200753

Section 6 - Emergency Procedures6-131200753SECTION 6 - EMERGENCY PROCEDURES6.1 TOWING A DISABLED PRODUCTThe following information assumes the telehand

Page 57 - 3-1331200753

Section 1 - General Safety Practices1-331200755Tip Over HazardGeneral• For additional load requirements, refer to the appropriate capacity chart.• Nev

Page 58 - 3-14 31200753

Section 6 - Emergency Procedures6-2 312007536.2 EMERGENCY LOWERING OF BOOMIn the event of total loss of engine power or hydraulic pump failure with an

Page 59 - 3-1531200753

Section 6 - Emergency Procedures6-3312007536.3 EMERGENCY LOWERING OF BOOM IF EQUIPPED FOR PLATFORMAuxiliary Power SystemIn case of an emergency or eng

Page 60 - Steering Column Adjuster

Section 6 - Emergency Procedures6-4 312007536.4 CAB EMERGENCY EXIT• In an emergency the rear window can be used to exit the telehandler.• Remove the l

Page 61 - 3-1731200753

Section 7 - Lubrication and Maintenance7-131200753SECTION 7 - LUBRICATION AND MAINTENANCE7.1 INTRODUCTIONService the product in accordance with the ma

Page 62 - WITH BOOM FLOAT)

Section 7 - Lubrication and Maintenance7-2 312007537.2 GENERAL MAINTENANCE INSTRUCTIONSPrior to performing any service or maintenance on the telehandl

Page 63 - 3-1931200753

Section 7 - Lubrication and Maintenance7-3312007537.3 SERVICE AND MAINTENANCE SCHEDULES10 & 1st 50 Hour Maintenance ScheduleOZ3870501stCheck AxleD

Page 64 - 3-20 31200753

Section 7 - Lubrication and Maintenance7-4 3120075350 & 1st 250 Hour Maintenance ScheduleOB0440ChangeTransmissionOil & FilterChangeTransfer Ca

Page 65

Section 7 - Lubrication and Maintenance7-531200753250 & 500 Hour Maintenance ScheduleOZ3880Check TransferCase Oil LevelCheck WheelEnd Oil Levels25

Page 66 - 3-22 31200753

Section 7 - Lubrication and Maintenance7-6 312007531000, 1500 & 3000 Hour Maintenance ScheduleOB03713000EVERYChangeFan BeltChangeEngine Coolant150

Page 67 - 3-2331200753

Section 7 - Lubrication and Maintenance7-7312007537.4 LUBRICATION SCHEDULES50 Hour Lubrication Schedule3706PS & 3707PSOAM241150EVERYAABBBABBBAAAAA

Page 68 - Front Console Switches

Section 1 - General Safety Practices1-4 31200755• MAINTAIN proper tire pressure at all times. If proper tire pressures are notmaintained, this machine

Page 69 - Right Console Switches

Section 7 - Lubrication and Maintenance7-8 312007534014PSOAM220250EVERYABBBBBBABABBAAAAAAAAAAAAAAAAA

Page 70 - 3-26 31200753

Section 7 - Lubrication and Maintenance7-9312007534017PSOAM289150EVERYABAAAAAAABBBBBBBBBBBBBBAAAAAAAAAAAAABBBBBBBBBAAAA

Page 71 - Accessory Control Lever

Section 7 - Lubrication and Maintenance7-10 31200753500 Hour Lubrication Schedule3706PS & 3707PSOAM2421500EVERYC CC

Page 72 - 3.3 ANTI THEFT

Section 7 - Lubrication and Maintenance7-11312007534014PS & 4017PSOAM2212500EVERYCC C

Page 73 - 3-2931200753

Section 7 - Lubrication and Maintenance7-12 312007537.5 OPERATOR MAINTENANCE INSTRUCTIONSFuel SystemA. Fuel Level Check1. Check fuel gauge (1) located

Page 74 - 3.4 STEER MODES

Section 7 - Lubrication and Maintenance7-1331200753B. Drain Fuel/Water Separator1. Perform “Shut-Down Procedure” on page 4-3.2. Open engine cover.3. L

Page 75

Section 7 - Lubrication and Maintenance7-14 31200753Cab Air Filters (if equipped)A. Cab Air Prefilter Check1. Perform “Shut-Down Procedure” on page 4-

Page 76 - (IF EQUIPPED)

Section 7 - Lubrication and Maintenance7-1531200753Cab Air Filter Check1. Perform “Shut-Down Procedure” on page 4-3.2. Remove floor mat from cab.3. Re

Page 77 - Adjustments

Section 7 - Lubrication and Maintenance7-16 31200753TiresA. Tire Air Pressure Check1. Perform “Shut-Down Procedure” on page 4-3.2. Remove valve stem c

Page 78 - 3-34 31200753

Section 7 - Lubrication and Maintenance7-1731200753Unless specifically approved by JLG, do not replace a foam filled or ballast filled tireassembly wi

Page 79 - Seat Belt

Section 1 - General Safety Practices1-531200755Non-Suspended Load• DO NOT drive with boom raised.Suspended Load• Tether suspended loads to restrict mo

Page 80 - Boom Angle (AUS)

Section 7 - Lubrication and Maintenance7-18 31200753Engine OilA. Engine Oil Level Check1. Perform “Shut-Down Procedure” on page 4-3.2. Open engine cov

Page 81 - SECTION 4 - OPERATION

Section 7 - Lubrication and Maintenance7-1931200753Engine Cooling SystemA. Engine Coolant Level Check1. Perform “Shut-Down Procedure” on page 4-3.2. O

Page 82 - Battery Boosted Starting

Section 7 - Lubrication and Maintenance7-20 31200753Hydraulic OilA. Hydraulic Oil Level Check1. If equipped, ensure outriggers are fully raised.2. Per

Page 83 - Shut-Down Procedure

Section 7 - Lubrication and Maintenance7-2131200753Transmission OilA. Transmission Oil Level Check1. Check transmission oil level with engine at idle

Page 84 - Picking Up a Load

Section 7 - Lubrication and Maintenance7-22 31200753Air Intake SystemA. Air Filter Check1. Perform “Shut-Down Procedure” on page 4-3.2. Open engine co

Page 85 - Leveling Procedure

Section 7 - Lubrication and Maintenance7-2331200753B. Element Change (as restriction indicator indicates)If Air Filter Restriction Indicator remains o

Page 86 - Disengaging a Load

Section 7 - Lubrication and Maintenance7-24 31200753BatteryA. Battery Check1. Perform “Shut-Down Procedure” on page 4-3.2. Open engine cover.3. Wearin

Page 87 - Picking Up a Suspended Load

Section 7 - Lubrication and Maintenance7-2531200753Windshield Washer System (if equipped)A. Windshield Washer Fluid Level Check1. Perform “Shut-Down P

Page 88 - Transporting a Suspended Load

Section 7 - Lubrication and Maintenance7-26 31200753This Page Intentionally Left Blank

Page 89 - Disengaging a Suspended Load

Section 8 - Additional Checks8-131200753SECTION 8 - ADDITIONAL CHECKS8.1 GENERALIf any of the following test results cannot be achieved, the system is

Page 90 - 4.4 ROAD OPERATION (CE)

Section 1 - General Safety Practices1-6 31200755Travel Hazard• Steering characteristics differ between steer modes. Identify the steer modesettings of

Page 91

Section 8 - Additional Checks8-2 312007538.3 BOOM INTERLOCK (4014PS & 4017PS)A. Boom Interlock System TestBoom interlock system operates in three

Page 92

Section 8 - Additional Checks8-3312007538.4 AUXILIARY POWER (IF EQUIPPED FOR PLATFORM)A. Auxiliary Power System TestThe auxiliary power system is avai

Page 93 - 5.2 UNAPPROVED ATTACHMENTS

Section 8 - Additional Checks8-4 31200753This Page Intentionally Left Blank

Page 94 - Standard Quick Attach

Section 9 - Specifications9-131200753SECTION 9 - SPECIFICATIONS9.1 PRODUCT SPECIFICATIONSFluids and CapacitiesEngine Crankcase OilCapacity with Filter

Page 95 - 5-331200753

Section 9 - Specifications9-2 31200753Transmission SystemCapacity with Filter Change...

Page 96 - 5-4 31200753

Section 9 - Specifications9-331200753Tires3706PS & 3707PS15.5-25 L-2 ...

Page 97 - Capacity Indicator Locations

Section 9 - Specifications9-4 31200753PerformanceMaximum Lift Capacity3706PS ...

Page 98 - Sample Capacity Chart (CE)

Section 9 - Specifications9-531200753Capacity at Maximum Forward Reach3706PS & 3707PS...

Page 99 - 5-731200753

Section 9 - Specifications9-6 31200753DimensionsOverall Height3706PS ...

Page 100 - Sample Capacity Chart (AUS)

Section 9 - Specifications9-731200753Outside Turning Radius3706PS...72

Page 101 - 5-931200753

Section 1 - General Safety Practices1-731200755Load Falling Hazard• Never suspend load from forks or other parts of carriage weldment. Use onlyJLG app

Page 102 - Example 4

Section 9 - Specifications9-8 31200753Maximum Ground Bearing Pressure3706PS460/70 R24Pneumatic ...

Page 103 - MECHANICAL

Section 9 - Specifications9-931200753Declaration of VibrationAccording to Standard EN13059Noise Emission LevelAccording to Directive 2000/14/EC• The t

Page 104 - 5-12 31200753

Section 9 - Specifications9-10 31200753This Page Intentionally Left Blank

Page 105 - ENGAGED DISENGAGED

Index131200753AAccessory Control Lever ... 3-27Additional Checks... 8-1Adjusting/Moving Forks ...

Page 106 - JD Quick Attach

Index2 31200753GGeneral Maintenance ... 7-2Grapple Bucket... 5-40Grease...

Page 107 - 5-1531200753

Index331200753SSafety Decals ... 2-3Safety Practices ... 1-1Safety Signal Words...

Page 108

Index4 31200753

Page 109 - 5-1731200753

Inspection, Maintenance and Repair LogSerial Number ______________________________Date CommentsInspection, Maintenance and Repair Log

Page 110 - 5-18 31200753

Inspection, Maintenance and Repair LogDate Comments

Page 111

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

Page 113 - 5-2131200753

Section 1 - General Safety Practices1-8 31200755Lifting Personnel• When lifting personnel, USE ONLY an approved personnel work platform, withproper ca

Page 115 - 5.7 ADJUSTING/MOVING FORKS

Hand SignalsSpecial Signals - When signals for auxiliary equipment functions or conditions not covered are required, they shall be agreed upon in adva

Page 116 - 5.8 ATTACHMENT OPERATION

JLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: +1-717-485-5161Customer Support Toll Free: 1-877-554-5438Fax: +1-717-485-6417JLG

Page 117 - Carriage w/Forks

Section 1 - General Safety Practices1-931200755Driving Hazards on SlopesTo maintain sufficient traction and braking capabilities, travel on slopes as

Page 118 - Side Shift Carriage

Section 1 - General Safety Practices1-10 31200755Pinch Points and Crush HazardsStay clear of pinch points and rotating parts on the telehandler.• Stay

Page 119 - 5-2731200753

Section 1 - General Safety Practices1-1131200755• Keep clear of boom holes.• Keep arms and hands clear of attachment tilt cylinder.• Keep hands and fi

Page 120 - Fork Rotator Carriage

Section 1 - General Safety Practices1-12 31200755Fall Hazard• Enter using the proper hand holds and steps provided. Always maintain 3-pointcontact whe

Page 121 - 5-2931200753

Section 1 - General Safety Practices1-1331200755Chemical HazardsExhaust Fumes• DO NOT operate machine in an enclosed area without proper ventilation.•

Page 122 - Fork Positioning Carriage

Section 1 - General Safety Practices1-14 31200755This Page Intentionally Left Blank

Page 123 - 5-3131200753

Section 2 - Pre-Operation and Inspection2-131200753SECTION 2 - PRE-OPERATION AND INSPECTION2.1 PRE-OPERATION CHECK AND INSPECTIONNote: Complete all r

Page 124 - Fork Extension

Section 2 - Pre-Operation and Inspection2-2 312007538. Operational Check - Once the walk-around inspection is complete, perform a warm-up and operatio

Page 125 - 5-3331200753

Section 2 - Pre-Operation and Inspection2-3312007532.2 SAFETY DECALSEnsure all DANGER, WARNING, CAUTION and instructional decals and propercapacity

Page 126 - Fork Mounted Hook

Revision Loga31200753Revision LogREVISION LOGNovember 28, 2012 - A - Original Issue of ManualAugust 23, 2013 - B - Revised cover and pages d, 1-7, 2-3

Page 127 - 5-3531200753

Section 2 - Pre-Operation and Inspection2-4 31200753OZ3751370001525 - 1001153442(FRANCE)20 - 260320730 - 170643840 - 2999964(GERMANY)20800661280058708

Page 128 - 5-36 31200753

Section 2 - Pre-Operation and Inspection2-531200753OZ376110011275461001127546 A3m10011018951001101895370001610010928781001135692(IF EQUIPPEDWITHBOOM F

Page 129 - 5-3731200753

Section 2 - Pre-Operation and Inspection2-6 312007534014PS & 4017PSOZ3771170628210011009571001100957AU2105AU2105170628517060981706098 B1001139164A

Page 130 - Multi-Purpose Bucket

Section 2 - Pre-Operation and Inspection2-731200753OZ3781AB8005675370001680086578008657B800561720 - 260320730 - 1706438(GERMANY)2080056163700016A - 17

Page 131 - 5-3931200753

Section 2 - Pre-Operation and Inspection2-8 31200753OZ379110011275461001127546 A3m10011018951001101895370001610010928781001102782LWA06dB11705980100115

Page 132 - Grapple Bucket

Section 2 - Pre-Operation and Inspection2-931200753This Page Intentionally Left Blank

Page 133 - 5-4131200753

Section 2 - Pre-Operation and Inspection2-10 312007532.3 WALK-AROUND INSPECTION3706PS & 3707PSBegin your walk-around inspection at item 1, as note

Page 134 - Concrete Bucket Mixer

Section 2 - Pre-Operation and Inspection2-11312007533. Wheel/Tire Assembly - Properly inflated and secured; no loose or missing lug nuts. Inspect for

Page 135 - 5-4331200753

Section 2 - Pre-Operation and Inspection2-12 312007534014PS & 4017PSBegin your walk-around inspection at item 1, as noted below. Continue to your

Page 136 - 5-44 31200753

Section 2 - Pre-Operation and Inspection2-13312007535. Wheel/Tire Assembly - Properly inflated and secured; no loose or missing lug nuts. Inspect for

Page 137 - 5-4531200753

Read This Firstb 31200753Read This FirstThis manual is a very important tool! Keep it with the machine at all times.The purpose of this manual is to p

Page 138 - Quick Attach Mounted Hook

Section 2 - Pre-Operation and Inspection2-14 312007532.4 WARM-UP AND OPERATIONAL CHECKSWarm-Up CheckDuring warm-up period, check:1. Heater, defroster

Page 139 - Truss Boom

Section 2 - Pre-Operation and Inspection2-15312007532.5 OPERATOR CABThe telehandler is equipped with an open or enclosed ROPS/FOPS cab.WARNINGNever op

Page 140 - Platform

Section 2 - Pre-Operation and Inspection2-16 312007532.6 WINDOWSKeep all windows clean and unobstructed.Cab Door Window• Cab door (1) must be closed d

Page 141 - Retrieval Hitch

Section 2 - Pre-Operation and Inspection2-1731200753Rear Window• Lift lever (4) and push to open the rear window (5).• Lift lever and pull to close.56

Page 142 - Pin Hitch - CUNA C (Italy)

Section 2 - Pre-Operation and Inspection2-18 31200753This Page Intentionally Left Blank

Page 143 - Pin Hitch - CUNA D2 (Italy)

Section 3 - Controls and Indicators3-131200753SECTION 3 - CONTROLS AND INDICATORS3.1 GENERALThis section provides the necessary information needed to

Page 144 - EEC Manual Pin Hitch

Section 3 - Controls and Indicators3-2 312007533.2 CONTROLS1. Park Brake: See page 3-11.2. Accelerator Pedal: Pressing down the pedal increases engine

Page 145 - EEC Auto Hitch

Section 3 - Controls and Indicators3-33120075310. Frame Level Indicator: Enables operator to determine the left to right level condition of the teleha

Page 146 - 5-54 31200753

Section 3 - Controls and Indicators3-4 31200753Instrument Panel1. Low Fuel Indicator: Illuminates and buzzer sounds briefly when fuel level is low.2.

Page 147 - Hydraulic Hitch

Section 3 - Controls and Indicators3-53120075316. System Distress Indicator: Illuminates and buzzer sounds when critical machine and engine faults exi

Page 148 - CE ITALY

Read This Firstc31200753This product must comply with all safety related bulletins. Contact JLG Industries,Inc. or the local authorized JLG representa

Page 149 - Moving Longer Distance

Section 3 - Controls and Indicators3-6 31200753Display Screen1. Joystick Mode: Displays current joystick mode. Joystick mode can be changed by the mac

Page 150 - 6-2 31200753

Section 3 - Controls and Indicators3-7312007538. Anti Theft Code Entry: If active, the four digit code must be entered after system start. See “Anti T

Page 151 - Auxiliary Power System

Section 3 - Controls and Indicators3-8 31200753Keypad1. C (Clear or escape): Use in conjuction with display screen. Returns user interface one level d

Page 152 - 6.4 CAB EMERGENCY EXIT

Section 3 - Controls and Indicators3-931200753This Page Intentionally Left Blank

Page 153 - Clothing and Safety Gear

Section 3 - Controls and Indicators3-10 31200753Ignition• Position 0 - Engine off.• Position I - Voltage available for all electrical functions. • Pos

Page 154 - 7-2 31200753

Section 3 - Controls and Indicators3-1131200753Park BrakeThe park brake lever (1) controls the application and release of the park brake.If Equipped w

Page 155 - 7-331200753

Section 3 - Controls and Indicators3-12 31200753Transmission Control Lever (if equipped)Direction of Travel SelectionTransmission control lever (1) en

Page 156 - 7-4 31200753

Section 3 - Controls and Indicators3-1331200753Gear SelectionGear selection is made with joystick buttons (2). See page 3-20 or page 3-23 fordetails.H

Page 157 - 7-531200753

Section 3 - Controls and Indicators3-14 31200753Load Stability Indicator - LSIThe LSI (9) provides visual and audible indication of forward stability

Page 158 - 7-6 31200753

Section 3 - Controls and Indicators3-1531200753Passive Mode (3706PS & 3707PS)• The orange LED (15) illuminates when either of the following occurs

Page 159 - 50 Hour Lubrication Schedule

Read This Firstd 31200753Other Publications AvailableService Manual...

Page 160 - 7-8 31200753

Section 3 - Controls and Indicators3-16 31200753Steering Column Adjuster• Follow “Shut-Down Procedure” on page 4-3.• Turn lever (9) counterclockwise t

Page 161 - 7-931200753

Section 3 - Controls and Indicators3-1731200753This Page Intentionally Left Blank

Page 162 - 500 Hour Lubrication Schedule

Section 3 - Controls and Indicators3-18 31200753JoystickLift Joystick PatternVerify the lift joystick pattern icon (2) is active on the display (1) an

Page 163 - 7-1131200753

Section 3 - Controls and Indicators3-1931200753Attachment FunctionsAttachment tilt is controlled by the roller switch (5).• Push the roller switch up

Page 164 - Fuel System

Section 3 - Controls and Indicators3-20 31200753Transmission ControlNote: Transmission control lever (see page 3-12) takes priority over joystick tra

Page 165 - 7-1331200753

Section 3 - Controls and Indicators3-2131200753Loader Joystick PatternVerify the loader joystick pattern icon (3) is active on the display (1) and the

Page 166 - EARLY PRODUCTION

Section 3 - Controls and Indicators3-22 31200753Attachment FunctionsAttachment tilt is controlled by the joystick.• Move joystick right to tilt down;

Page 167 - 7-1531200753

Section 3 - Controls and Indicators3-2331200753Transmission ControlNote: Transmission control lever (see page 3-12) takes priority over joystick tran

Page 168 - 7-16 31200753

Section 3 - Controls and Indicators3-24 31200753Front Console Switches1. Horn Switch (if equipped): Depress and hold to sound horn.2. Roof Wiper Switc

Page 169 - 7-1731200753

Section 3 - Controls and Indicators3-2531200753Right Console Switches13. Boom Ride Control Switch (3706PS & 3707PS, if equipped): Depress switch t

Page 170 - Engine Oil

Table of Contentsi31200753TABLE OF CONTENTSRevision LogRead This FirstOperator Qualifications ... b

Page 171 - Engine Cooling System

Section 3 - Controls and Indicators3-26 31200753Heater and Air Conditioning Controls (if equipped)19. Fan Speed Switch: Adjustable rotary switch.20. R

Page 172 - Hydraulic Oil

Section 3 - Controls and Indicators3-2731200753Accessory Control LeverTurn Signals and Low/High Beam Headlights• Push accessory control lever (1) forw

Page 173 - Transmission Oil

Section 3 - Controls and Indicators3-28 312007533.3 ANTI THEFTMachines with the anti theft feature active require entering a numeric code beforeoperat

Page 174 - Air Intake System

Section 3 - Controls and Indicators3-2931200753This Page Intentionally Left Blank

Page 175 - 7-2331200753

Section 3 - Controls and Indicators3-30 312007533.4 STEER MODESThree steer modes are available for operator use.Note: 2-Wheel Front Steer mode is req

Page 176 - 7-24 31200753

Section 3 - Controls and Indicators3-3131200753All Wheel Assisted Steering Alignment Mode ChangeIf all wheel assisted steering alignment mode is activ

Page 177 - 7-2531200753

Section 3 - Controls and Indicators3-32 312007533.5 OPERATOR SEATOperator PresenceThe operator seat (1) is equipped with an operator presence system.

Page 178 - 7-26 31200753

Section 3 - Controls and Indicators3-3331200753AdjustmentsPrior to starting the engine adjust seat for position and comfort.Mechanical Suspension Seat

Page 179 - SECTION 8 - ADDITIONAL CHECKS

Section 3 - Controls and Indicators3-34 31200753Pneumatic Suspension Seats1. Fore/Aft: Use handle to move seat fore and aft.2. Suspension: Use the kno

Page 180

Section 3 - Controls and Indicators3-3531200753Seat BeltFasten seat belt as follows:1. Grasp both free ends of the belt making certain that belt webbi

Page 181

Table of Contentsii 31200753Section 3 - Controls and Indicators3.1 General...

Page 182

Section 3 - Controls and Indicators3-36 312007533.6 BOOM INDICATORSBoom Extension• The boom extension indicators (1) are located on the left side of t

Page 183 - SECTION 9 - SPECIFICATIONS

Section 4 - Operation4-131200753SECTION 4 - OPERATION4.1 ENGINENote: Refer to Engine Operation & Maintenance Manual for additional information.St

Page 184

Section 4 - Operation4-2 31200753Battery Boosted StartingIf battery-boost starting (jump-start) is necessary, proceed as follows:• Never allow vehicle

Page 185

Section 4 - Operation4-331200753Normal Engine Operation• Observe instrument panel and display frequently to be sure all systems arefunctioning properl

Page 186 - Performance

Section 4 - Operation4-4 312007534.2 OPERATING WITH A NON-SUSPENDED LOADLift Load Safely• You must know the weight and load center of every load you l

Page 187

Section 4 - Operation4-531200753Transporting a Load• After engaging the load and resting it against the backrest, tilt the load back toposition it for

Page 188 - Dimensions

Section 4 - Operation4-6 31200753Placing a LoadBefore placing any load be sure that:• The landing point can safely support the weight of the load.• Th

Page 189

Section 4 - Operation4-7312007534.3 OPERATING WITH A SUSPENDED LOADLift Load Safely• You must know the weight and load center of every load you lift.

Page 190

Section 4 - Operation4-8 31200753Transporting a Suspended Load• Travel in accordance with the requirements set forth in Section 1 - GeneralSafety Prac

Page 191 - Machine Towing Capacity

Section 4 - Operation4-931200753Placing a Suspended LoadBefore placing any load be sure that:• The landing point can safely support the weight of the

Page 192

Table of Contentsiii312007534.3 Operating with a Suspended Load ...4-7Lift Load Safely ...

Page 193

Section 4 - Operation4-10 312007534.4 ROAD OPERATION (CE)1. Preparationa. Remove load from attachment.b. Remove any large amounts of dirt from machine

Page 194

Section 4 - Operation4-11312007534.5 LOADING AND SECURING FOR TRANSPORTTiedown1. If equipped, level the telehandler prior to loading.2. Using a spotte

Page 195 - 331200753

Section 4 - Operation4-12 31200753Lifting• When lifting machine, it is very important that the lifting device and equipment isattached only to designa

Page 196 - 4 31200753

Section 5 - Attachments and Hitches5-131200753SECTION 5 - ATTACHMENTS AND HITCHES5.1 APPROVED ATTACHMENTSTo determine if an attachment is approved for

Page 197 - Date Comments

Section 5 - Attachments and Hitches5-2 312007535.3 JLG SUPPLIED ATTACHMENTSNote: All attachments listed are for use with the standard quick attach.St

Page 198

Section 5 - Attachments and Hitches5-331200753This Page Intentionally Left Blank

Page 199 - TRANSFER OF OWNERSHIP

Section 5 - Attachments and Hitches5-4 312007535.4 TELEHANDLER/ATTACHMENT/FORK CAPACITYPrior to installing the attachment verify it is approved and th

Page 200

Section 5 - Attachments and Hitches5-5312007535.5 USE OF THE CAPACITY CHARTTo properly use the capacity chart (see page 5-6), the operator must first

Page 201 - Hand Signals

Section 5 - Attachments and Hitches5-6 31200753Sample Capacity Chart (CE)Note: This is a sample capacity chart only! DO NOT use this chart, use the o

Page 202 - JLG Worldwide Locations

Section 5 - Attachments and Hitches5-731200753To identify the proper capacity chart on telehandlers equipped with outriggers, referto the following ic

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