Jlg 150HAX Operator Manual Manuel d'utilisateur

Operation and Safety Manual ANSI®Original Instructions - Keep this manual with the machine at all times.Boom Lift Models150HAX3121213August 30, 2012

TABLE OF CONTENTSiv – JLG Lift – 3121213SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGELIST OF TABLES1-1 Minimum Approach Distance

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-22 – JLG Lift – 312121328. Upper Master Cylinder Barrel EndLube Point(s) - 1 Grease Fit

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121213 – JLG Lift – 6-2332. Air Filter Lube Point(s) - Replaceable ElementInterval - Eve

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-24 – JLG Lift – 31212136.4 TIRES & WHEELSTire InflationThe air pressure for pneumat

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121213 – JLG Lift – 6-25by JLG. Due to size variations between tire brands, both tires o

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-26 – JLG Lift – 31212132. Tighten nuts in the following sequence:3. The tightening of t

SECTION 7 - INSPECTION AND REPAIR LOG3121213 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGMachine Serial Number ______________________________

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3121213Table 7-1. Inspection and Repair LogDate Comments

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

SECTION 1 - SAFETY PRECAUTIONS3121213 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 3121213• Read, understand, and obey all DANGERS, WARNINGS,CAUTIONS, and operating instructions on the m

SECTION 1 - SAFETY PRECAUTIONS3121213 – JLG Lift – 1-31.3 OPERATION General • Do not use the machine for any purpose other than posi-tioning personnel

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3121213• Before operating the machine, make sure all gates areclosed and fastened in their proper posit

SECTION 1 - SAFETY PRECAUTIONS3121213 – JLG Lift – 1-5• Maintain distance from electrical lines, apparatus, or anyenergized (exposed or insulated) par

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3121213• The minimum approach distance may be reduced if insulat-ing barriers are installed to prevent

SECTION 1 - SAFETY PRECAUTIONS3121213 – JLG Lift – 1-7• Do not elevate platform or drive with platform elevatedwhile on a sloping, uneven, or soft sur

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3121213• Use the boom functions, not the drive function, to positionthe platform close to obstacles. •

SECTION 1 - SAFETY PRECAUTIONS3121213 – JLG Lift – 1-91.5 ADDITIONAL HAZARDS / SAFETY• Do not use machine as a ground for welding.• When performing we

SECTION 1 - SAFETY PRECAUTIONS1-10 – JLG Lift – 3121213DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28MPH (12.5 M/S).Table 1-2. Beaufort Sca

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121213 – JLG Lift – 2-1SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION,

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-2 – JLG Lift – 31212132.2 PREPARATION, INSPECTION, AND MAINTENANCEThe followin

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121213 – JLG Lift – 2-3Table 2-1. Inspection and Maintenance TableType Frequenc

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-4 – JLG Lift – 3121213Pre-Start InspectionThe Pre-Start Inspection should incl

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121213 – JLG Lift – 2-5Function CheckPerform the Function Check as follows:1. F

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-6 – JLG Lift – 3121213Figure 2-1. Daily Walk-Around Inspection - Sheet 1 of 4

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121213 – JLG Lift – 2-7GENERALBegin the "Walk-Around Inspection" at I

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-8 – JLG Lift – 31212139. Drive Hub, Drive Motor and Drive Brake - SeeInspectio

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121213 – JLG Lift – 2-925. Boom Limit Switches - Properly secured; no damageto

FOREWORD3121213 – JLG Lift – aFOREWORDThis manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to p

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-10 – JLG Lift – 31212132.3 DAILY FUNCTIONAL CHECKA functional check of all sys

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121213 – JLG Lift – 2-11Axle Retraction System1. From ground controls, activate

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-12 – JLG Lift – 31212134. Tower Boom Horizontal Cut-Out With the tower boom ab

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121213 – JLG Lift – 2-13Tower Boom Sequence1. Place the machine on level ground

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-14 – JLG Lift – 3121213NOTE: If the plunger is not fully extended, contact a q

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121213 – JLG Lift – 2-15Platform Leveling SystemsCheck that platform automatic

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-16 – JLG Lift – 3121213NOTES:

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121213 – JLG Lift – 3-1SECTION 3. MACHINE CONTROLS AND INDICATORS3.1 GENERALTHE MANUFACTURER HAS NO DIREC

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-2 – JLG Lift – 31212132. Platform/Ground Select Switch A three-position, center-off PLATFORM/GROUNDSELECT

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121213 – JLG Lift – 3-3Figure 3-1. Ground Control Panel - Sheet 1 of 31. Master Switch2. Platform/Ground S

FOREWORDb – JLG Lift – 3121213SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSINDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOTAVOIDED, WILL RESULT IN S

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-4 – JLG Lift – 3121213Figure 3-2. Ground Control Panel - Sheet 2 of 31. Master Switch2. Platform/Ground S

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121213 – JLG Lift – 3-5Figure 3-3. Ground Control Panel - Sheet 3 of 31. N/A2. Platform/Ground Select Swit

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-6 – JLG Lift – 3121213Ground Control Remote BoxNOTE: If equipped, the Function Enable switch must be held

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121213 – JLG Lift – 3-7Figure 3-4. Ground Control Remote Box1. Auxiliary Power2. Platform Rotate3. Platfor

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-8 – JLG Lift – 3121213ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FORSLIGHT LEVELING OF THE PLATFORM

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121213 – JLG Lift – 3-910. Tower Lift ControllerThe TOWER LIFT controller provides raising and lower-ing o

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-10 – JLG Lift – 3121213Platform Control Station ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FORSLIGH

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121213 – JLG Lift – 3-11Figure 3-5. Platform Control Station1. Platform Leveling Override2. Drive/Steer Le

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-12 – JLG Lift – 31212136. Ignition/Emergency Stop Button The IGNITION/EMERGENCY STOP button, when pulledo

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121213 – JLG Lift – 3-1315. Steer Switch The STEER control controls operation of the front steerwheels of

FOREWORD3121213 – JLG Lift – cTHIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZEDJLG RE

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-14 – JLG Lift – 312121321. Chassis Out of Level (Tilt Alarm) Warning Light (Red) A warning light on the c

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121213 – JLG Lift – 3-15Auxiliary power is primarily intended for platform loweringin the event of primary

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-16 – JLG Lift – 3121213NOTE: For engine starting, the footswitch must be in the released(up) position. Fo

SECTION 4 - MACHINE OPERATION3121213 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a self-propelled hydraulic lift equip

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 3121213TO AVOID FORWARD OR BACKWARD UPSET, DO NOT OVERLOADMACHINE OR OPERATE ON AN OUT-OF-LEVEL SURFACE.

SECTION 4 - MACHINE OPERATION3121213 – JLG Lift – 4-3 Figure 4-1. Position of Least Forward StabilityThe position of Least Forward Stability is with t

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 3121213Figure 4-2. Position of Least Backward StabilityThe position of Least Backward Stability is with

SECTION 4 - MACHINE OPERATION3121213 – JLG Lift – 4-5Shutdown ProcedureIF AN ENGINE MALFUNCTION NECESSITATES UNSCHEDULED SHUT-DOWN, DETERMINE AND CORR

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 3121213Figure 4-3. Grade and Sideslope

SECTION 4 - MACHINE OPERATION3121213 – JLG Lift – 4-7Traveling Forward and Reverse1. Depress footswitch and position DRIVE controller/con-trol lever t

FOREWORDd – JLG Lift – 3121213REVISION LOGOriginal Issue - July 19, 2005Revised - August 8, 2006Revised - November 30, 2009Revised - August 30, 20

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 31212134.7 PLATFORMLoading From Ground Level1. Position chassis on a smooth, firm and level surface. 2.

SECTION 4 - MACHINE OPERATION3121213 – JLG Lift – 4-94.8 BOOMA RED TILT ALARM WARNING LIGHT IS LOCATED ON THE CONTROLCONSOLE WHICH LIGHTS WHEN THE CHA

SECTION 4 - MACHINE OPERATION4-10 – JLG Lift – 3121213Raising and Lowering the BoomTo raise or lower boom, position LIFT controller (standardcontrols)

SECTION 4 - MACHINE OPERATION3121213 – JLG Lift – 4-114.10 TIE DOWN AND LIFTINGTie DownWhen transporting machine, boom must be in the stowedmode with

SECTION 4 - MACHINE OPERATION4-12 – JLG Lift – 3121213Figure 4-4. Lifting Diagram

SECTION 4 - MACHINE OPERATION3121213 – JLG Lift – 4-13Figure 4-5. Decal Installation- Sheet 1 of 2

SECTION 4 - MACHINE OPERATION4-14 – JLG Lift – 3121213Figure 4-6. Decal Installation- Sheet 2 of 2

SECTION 4 - MACHINE OPERATION3121213 – JLG Lift – 4-15Table 4-1. Decal Installation - Prior to S/N 0300103758Item # ANSI0257251-2Dutch0252864-2French0

SECTION 4 - MACHINE OPERATION4-16 – JLG Lift – 312121318- -- -- -- -- -- -- -19- -- -- -- -- -- -- -20- -- -- -- -- -- -- -21- -- -- -- -- -- -- -2217

SECTION 4 - MACHINE OPERATION3121213 – JLG Lift – 4-1736- -- -- -- -- -- -- -37- -- -- -- -- -- -- -38 1701436 1701484 1701484 1701484 1701484 1701484

TABLE OF CONTENTS3121213 – JLG Lift – iSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGESECTION - 1 - SAFETY PRECAUTIONS1.1 GENERAL

SECTION 4 - MACHINE OPERATION4-18 – JLG Lift – 312121354 - - 3252523 3252523 3252523 3252523 3252523 325252355 1703456 1703456 1703456 1703456 1703456

SECTION 4 - MACHINE OPERATION3121213 – JLG Lift – 4-19Table 4-2. Decal Installation - S/N 0300103758 to PresentItem # ANSI0257251-2Dutch0252864-2Frenc

SECTION 4 - MACHINE OPERATION4-20 – JLG Lift – 312121318- -- -- -- -- -- -- -19- -- -- -- -- -- -- -20- -- -- -- -- -- -- -21- -- -- -- -- -- -- -2217

SECTION 4 - MACHINE OPERATION3121213 – JLG Lift – 4-2136- -- -- -- -- -- -- -37- -- -- -- -- -- -- -38 1701436 1701484 1701484 1701484 1701484 1701484

SECTION 4 - MACHINE OPERATION4-22 – JLG Lift – 312121354 - - 3252523 3252523 3252523 3252523 3252523 325252355 1703456 1703456 1703456 1703456 1703456

SECTION 5 - EMERGENCY PROCEDURES3121213 – JLG Lift – 5-1SECTION 5. EMERGENCY PROCEDURES5.1 GENERALThis section explains the steps to be taken in case

SECTION 5 - EMERGENCY PROCEDURES5-2 – JLG Lift – 31212133. Connect suitable equipment, remove chocks, and movemachine. After moving machine, complete

SECTION 5 - EMERGENCY PROCEDURES3121213 – JLG Lift – 5-3To activate auxiliary power from the platform: 1. Position PLATFORM/GROUND SELECT SWITCH toPLA

SECTION 5 - EMERGENCY PROCEDURES5-4 – JLG Lift – 31212135.5 EMERGENCY OPERATIONUse of Ground ControlsKNOW HOW TO USE THE GROUND CONTROLS IN AN EMERGEN

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121213 – JLG Lift – 6-1SECTION 6. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6.1

TABLE OF CONTENTSii – JLG Lift – 3121213SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGESECTION - 4 - MACHINE OPERATION4.1 DESCRIPT

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-2 – JLG Lift – 3121213Capacities EngineNOTE: RPM Tolerances are ± 100.Table 6-2. Capaci

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121213 – JLG Lift – 6-3Tires Dimensional DataTable 6-5. TiresSize Type Pressure Ply445/6

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-4 – JLG Lift – 3121213Hydraulic Oil.NOTE: Hydraulic oils must have anti-wear qualities

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121213 – JLG Lift – 6-5Table 6-9. Mobil EAL 224 H SpecsType Biodegradable Vegetable Oi

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-6 – JLG Lift – 3121213Critical Stability WeightsTable 6-11. Exxon Univis HVI 26 SpecsSp

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121213 – JLG Lift – 6-7Serial Number LocationsFor machine identification, a serial numbe

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-8 – JLG Lift – 3121213-40°F(-40°C)-30°F(-34°C)-20°F(-29°C)-10°F(-23°C) 0°F(-18°C) 10°F

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121213 – JLG Lift – 6-9(HYD. OIL TANK TEMP.)IF EITHER OR BOTH CONDITIONS EXIST JLG HIGHL

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-10 – JLG Lift – 3121213Figure 6-4. Operator Maintenance & Lubrication Diagram

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121213 – JLG Lift – 6-116.3 OPERATOR MAINTENANCENOTE: The following numbers correspond t

TABLE OF CONTENTS3121213 – JLG Lift – iiiSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEMAINTENANCE6.1 INTRODUCTION. . . . . . . .

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-12 – JLG Lift – 31212132. Steer SpindlesLube Point(s) - 4 Grease FittingsCapacity - A/R

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121213 – JLG Lift – 6-134. Steer Cylinder Barrel EndsLube Point(s) - 2 Grease FittingsCa

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-14 – JLG Lift – 31212136. Extending AxlesLube Point(s) - N/ACapacity - A/RLube - MPGInt

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121213 – JLG Lift – 6-158. Lower Master Cylinder Barrel EndLube Point(s) - 1 Grease Fitt

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-16 – JLG Lift – 312121310. Swing BearingLube Point(s) - 2 Grease FittingCapacity - A/RL

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121213 – JLG Lift – 6-1714. Platform Rotate Pivot/Rotator Worm Gear Lube Point(s) - 2 Gr

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-18 – JLG Lift – 312121316. Level Cylinder Rod EndLube Point(s) - 1 Grease FittingCapaci

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121213 – JLG Lift – 6-1919. Engine Oil FilterLube Point(s) - N/ALube - EOComments - Refe

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-20 – JLG Lift – 312121323. Main Boom Retract Chain SheaveLube Point(s) - 1 Grease Fitti

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121213 – JLG Lift – 6-2126. Level LinksLube Point(s) - 3 Grease FittingCapacity - A/RLub