Jlg 1100S Parts Manual Manuel d'utilisateur

Illustrated Parts ManualModels1100S1100SJP3121257July 8, 2013

1-4 1100S 1100SJP 3121257SECTION 1 FRAME42 4071040 36 Shim #11 Gauge43 4071042 24 Shim #16 Gauge44 to 45 Not Used46 4360578 4 Switch, Limit 47 4711600

2-66 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-13. TANK INSTALLATION 4131714181720115561212141101251321914131412810111113016112103114129

3121257 1100S 1100SJP 2-67SECTION 2 TURNTABLEFIGURE 2-13. TANK INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.1001109544 Ref. TANKS INSTALLATION

2-68 1100S 1100SJP 3121257SECTION 2 TURNTABLERef. FUEL TANK CAP INSTALLATION201 1 Cap Options:7016314 Standard Non-Locking (Part of Item 10)1120487 Op

3121257 1100S 1100SJP 2-69SECTION 2 TURNTABLEFIGURE 2-13. TANK INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-70 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-14. ROTARY COUPLING AND COLLECTOR RING INSTALLATION 5688349821110110210310710610810410510

3121257 1100S 1100SJP 2-71SECTION 2 TURNTABLEFIGURE 2-14. ROTARY COUPLING AND COLLECTOR RING INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0271

2-72 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-15. HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL) REAR VIEW OF ENGINE441017172 51511693818

3121257 1100S 1100SJP 2-73SECTION 2 TURNTABLEFIGURE 2-15. HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. HY

2-74 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-16. GROUND CONTROLS INSTALLATION (PRIOR TO S/N 0300140836) 5373737171738923381831333033

3121257 1100S 1100SJP 2-75SECTION 2 TURNTABLEFIGURE 2-16. GROUND CONTROLS INSTALLATION (PRIOR TO S/N 0300140836)ITEM # PART NUMBER QTY. DESCRIPTION R

3121257 1100S 1100SJP 1-5SECTION 1 FRAMEFIGURE 1-1. AXLE INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-76 1100S 1100SJP 3121257SECTION 2 TURNTABLE35 4740444 8 Washer36 4751000 2 Flatwasher #10 Regular37 4751400 22 Flatwasher 1/4in Regular38 4761400 5

3121257 1100S 1100SJP 2-77SECTION 2 TURNTABLEFIGURE 2-16. GROUND CONTROLS INSTALLATION (PRIOR TO S/N 0300140836) ITEM # PART NUMBER QTY. DESCRIPTION

2-78 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-17. GROUND CONTROLS INSTALLATION (S/N 0300140836 TO PRESENT) 53333331515349229827292629 3

3121257 1100S 1100SJP 2-79SECTION 2 TURNTABLEFIGURE 2-17. GROUND CONTROLS INSTALLATION (S/N 0300140836 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION

2-80 1100S 1100SJP 3121257SECTION 2 TURNTABLE38 Not Used39 4460496 1 Lockwasher, Strain Relief40 4460497 1 Nut, Strain Relief41 1001120337 1 Harness,

3121257 1100S 1100SJP 2-81SECTION 2 TURNTABLEFIGURE 2-17. GROUND CONTROLS INSTALLATION (S/N 0300140836 TO PRESENT) ITEM # PART NUMBER QTY. DESCRIPTIO

2-82 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-18. ACCESSORIES INSTALLATION OR102A123342083063013053013053013053013031011031022012172012

3121257 1100S 1100SJP 2-83SECTION 2 TURNTABLEFIGURE 2-18. ACCESSORIES INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0271806 Ref. ALARMS INSTALL

2-84 1100S 1100SJP 3121257SECTION 2 TURNTABLE304 0902206 2 Bracket, Mounting305 2920157 4 Headlight7024452 4 Bulb, Replacement (1 Per Light)306 357333

3121257 1100S 1100SJP 2-85SECTION 2 TURNTABLEFIGURE 2-18. ACCESSORIES INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-6 1100S 1100SJP 3121257SECTION 1 FRAMEFIGURE 1-2. STEER INSTALLATION 63138303352232272620173941431935112836933394042181111111346(2WS REAR ONLY

2-86 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-19. HOOD INSTALLATION564614558281423292216233940295202013481219134120520133613201120611117511520

3121257 1100S 1100SJP 2-87SECTION 2 TURNTABLE 2922351623342014495520202020131329292653401623323111511520201616202011111111662020202013131162357

2-88 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-19. HOOD INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.1001109543 Ref. HOOD INSTALLATION

3121257 1100S 1100SJP 2-89SECTION 2 TURNTABLE46 1001110258 1 Cover, Access (Engine Side)47 Not Used48 1001110295 1 Bracket, Hood Support (Note: Bracke

2-90 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-20. TURNTABLE BEARING SHIELD & GROUND CONTROL DOOR INSTALLATIONS 114 113111 111104 10

3121257 1100S 1100SJP 2-91SECTION 2 TURNTABLEFIGURE 2-20. TURNTABLE BEARING SHIELD & GROUND CONTROL DOOR INSTALLATIONSITEM # PART NUMBER QTY. DES

2-92 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-20. TURNTABLE BEARING SHIELD & GROUND CONTROL DOOR INSTALLATIONS ITEM # PART NUMBER QTY. DE

3121257 1100S 1100SJP 3-1SECTION 3BOOM

3-2 1100S 1100SJP 3121257SECTION 3 BOOMFIGURE 3-1. BOOM INSTALLATION 81444221310711136591042

3121257 1100S 1100SJP 3-3SECTION 3 BOOMFIGURE 3-1. BOOM INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. BOOM INSTALLATION1001110705 Ref. 110

3121257 1100S 1100SJP 1-7SECTION 1 FRAMEFIGURE 1-2. STEER INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. STEER INSTALLATION1001108809 Ref.

3-4 1100S 1100SJP 3121257SECTION 3 BOOMFIGURE 3-2. BOOM ASSEMBLY71421436360912414013613665137211231231313461273611476141135139138100996556201202203204

3121257 1100S 1100SJP 3-5SECTION 3 BOOMOUTER-MIDSECTIONFLY SECTION6810610510610514914914814810910959595969696182787499393B93A7911911810959595959591486

3-6 1100S 1100SJP 3121257SECTION 3 BOOM 551796851301616969684844444444414614611291100SJP1100S65335021616169696968484844444293444441461461461443

3121257 1100S 1100SJP 3-7SECTION 3 BOOMFIGURE 3-2. BOOM ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. BOOM ASSEMBLY 1001110163 Ref. 1100S D080

3-8 1100S 1100SJP 3121257SECTION 3 BOOM40 0801316 1 Base, Boom 41 0801317 1 Mid, Inner 42 0801318 1 Mid, Outer 43 0801319 1 Fly, Boom 44 0961951 8 Bus

3121257 1100S 1100SJP 3-9SECTION 3 BOOM87 3572950 2 Plate, Cable Retract Retainer88 3572951 2 Plate, Cable Retract Retainer89 3580342 2 Sheave 90 3580

3-10 1100S 1100SJP 3121257SECTION 3 BOOM127 4846453 1 Plate, Mounting128 1 Pivot Options:128A 1001108771 1100S (Includes Qty 2 of Item 45 Bushings)128

3121257 1100S 1100SJP 3-11SECTION 3 BOOMFIGURE 3-2. BOOM ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-12 1100S 1100SJP 3121257SECTION 3 BOOMFIGURE 3-3. ACTUATOR ASSEMBLIES 1253432323134252724431232022541GENUINE PARTS5251545353545353

3121257 1100S 1100SJP 3-13SECTION 3 BOOMFIGURE 3-3. ACTUATOR ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. ACTUATOR ASSEMBLIES1001097643 Ref

1-8 1100S 1100SJP 3121257SECTION 1 FRAME43 3960552 2 Seal (Inner)44 0080277 2 Adapter, Angle Sensor Pilot45 4750800 4 Flatwasher M846 1001108788 2 Lin

3-14 1100S 1100SJP 3121257SECTION 3 BOOM53 1 Hardware Kit (Platform Rotator Actuator) Options:7017142 1001097643 Platform RotatorSee Note 1001097619 J

3121257 1100S 1100SJP 3-15SECTION 3 BOOMFIGURE 3-3. ACTUATOR ASSEMBLIES (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-16 1100S 1100SJP 3121257SECTION 3 BOOMFIGURE 3-4. POWER TRACK INSTALLATION69701859607151345471113762681461213151131116311803641001131620631141945733

3121257 1100S 1100SJP 3-17SECTION 3 BOOM 100113172911803683661303039409276270185983249615116348471311111160296117018597603762692166653422571262

3-18 1100S 1100SJP 3121257SECTION 3 BOOMFIGURE 3-4. POWER TRACK INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. POWER TRACK INSTALLATION1001

3121257 1100S 1100SJP 3-19SECTION 3 BOOM14 1 Carrier (Upper) Options:Ref. Note: Original Equipment Power Track may have been replaced with Service Rep

3-20 1100S 1100SJP 3121257SECTION 3 BOOM47 4846515 4 Cover, Cable (Rear) 48 4846516 4 Support, Cable (Rear) 49 4891600 4 Flatwasher, 3/8in Hardened50

3121257 1100S 1100SJP 3-21SECTION 3 BOOMFIGURE 3-4. POWER TRACK INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-22 1100S 1100SJP 3121257SECTION 3 BOOMFIGURE 3-5. BOOM SENSORS AND SWITCHES INSTALLATION 17053671705366WITNESS DECALS LOCATED ONBOTTOM OF INN

3121257 1100S 1100SJP 3-23SECTION 3 BOOMFIGURE 3-5. BOOM SENSORS AND SWITCHES INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. BOOM SENSORS A

3121257 1100S 1100SJP 1-9SECTION 1 FRAMEFIGURE 1-2. STEER INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-24 1100S 1100SJP 3121257SECTION 3 BOOM34 Not Used35 4460914 2 Terminal, Base36 4711400 10 Flatwasher 1/4in Thin37 4711600 2 Flatwasher 3/8in Thin38

3121257 1100S 1100SJP 3-25SECTION 3 BOOMFIGURE 3-5. BOOM SENSORS AND SWITCHES INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-26 1100S 1100SJP 3121257SECTION 3 BOOMFIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS 735481011269269230330230130410411711911

3121257 1100S 1100SJP 3-27SECTION 3 BOOMFIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.027207

3-28 1100S 1100SJP 3121257SECTION 3 BOOMRef. PLATFORM VALVE ASSEMBLIES1001109238 Ref. 2WD/2WS A1001109238 Ref. 4WD/2WS A4641460 Ref. 4WD/4WS C201 to 2

3121257 1100S 1100SJP 3-29SECTION 3 BOOM303 2221086 4 Check, Pressure304 2110404 A/R Fitting, Straight6 2WD/2WS6 4WD/2WS8 4WD/4WSFIGURE 3-6. PLATFORM

3-30 1100S 1100SJP 3121257SECTION 3 BOOMFIGURE 3-7. HOSE/CABLE PROTECTION INSTALLATION (1100S ONLY) HOSES - UPPER PUSH TUBE TO JIB ARM3SLAVE CY

3121257 1100S 1100SJP 3-31SECTION 3 BOOMFIGURE 3-7. HOSE/CABLE PROTECTION INSTALLATION (1100S ONLY)ITEM # PART NUMBER QTY. DESCRIPTION REV.1001111396

3-32 1100S 1100SJP 3121257SECTION 3 BOOMFIGURE 3-7. HOSE/CABLE PROTECTION INSTALLATION (1100S ONLY) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION RE

3121257 1100S 1100SJP 4-1SECTION 4 PLATFORM

1-10 1100S 1100SJP 3121257SECTION 1 FRAMEFIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION 21102SPINDLEREF.101304303302 LH301 RH201 3102A201B102B20

4-2 1100S 1100SJP 3121257SECTION 4 PLATFORMFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (1100S) 10510910910210345661231238106201103A73013023033

3121257 1100S 1100SJP 4-3SECTION 4 PLATFORMFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (1100S)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. PLATFORM

4-4 1100S 1100SJP 3121257SECTION 4 PLATFORM108 4751400 4 Flatwasher 1/4in Regular109 4751600 8 Flatwasher 3/8in Regular110 0641408 3 Bolt 1/4in-20NC x

3121257 1100S 1100SJP 4-5SECTION 4 PLATFORMFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (1100S) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-6 1100S 1100SJP 3121257SECTION 4 PLATFORMFIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (1100SJP) OR104A102105108108105108101111104823106110103

3121257 1100S 1100SJP 4-7SECTION 4 PLATFORMFIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (1100SJP)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. PLATFOR

4-8 1100S 1100SJP 3121257SECTION 4 PLATFORM104A (cont’d)1001117320 1 Footswitch S/N 0300140836 to S/N 0300157749 (Service Replacement for p/n 4360031)

3121257 1100S 1100SJP 4-9SECTION 4 PLATFORMFIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (1100SJP) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-10 1100S 1100SJP 3121257SECTION 4 PLATFORMFIGURE 4-3. PLATFORM CONSOLE ASSEMBLY 4847463450513105103106754578552891021142A43162232321100S1100S

3121257 1100S 1100SJP 4-11SECTION 4 PLATFORMFIGURE 4-3. PLATFORM CONSOLE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. CONSOLE BOX ASSEMBLY Us

3121257 1100S 1100SJP 1-11SECTION 1 FRAMEFIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. WHEEL DRIVE INSTAL

4-12 1100S 1100SJP 3121257SECTION 4 PLATFORM33 3900183 2 Screw, Button Head #10-24NC x 1-1/4in34 3900349 8 Capscrew M2.535 4071074 1 Shim, Toggle Swit

3121257 1100S 1100SJP 4-13SECTION 4 PLATFORM0861630 Ref. CONSOLE BOX ASSEMBLY F101 See Note 1 Console Top (Note: Not Available For Purchase)102 See N

4-14 1100S 1100SJP 3121257SECTION 4 PLATFORMFIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) 191211109111222118593645876391215141310231A1C1B1

3121257 1100S 1100SJP 4-15SECTION 4 PLATFORMFIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. Note: Orig

4-16 1100S 1100SJP 3121257SECTION 4 PLATFORM108 70002734 4 Screw109 70002735 1 Can, Enclosure110 70002906 1 Cap111 Use 1001129555 1 Mechanical Assembl

3121257 1100S 1100SJP 4-17SECTION 4 PLATFORMFIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-18 1100S 1100SJP 3121257SECTION 4 PLATFORMFIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) 14522732082082022022032032042042102052061061201

3121257 1100S 1100SJP 4-19SECTION 4 PLATFORMFIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. Note: Ori

4-20 1100S 1100SJP 3121257SECTION 4 PLATFORM109 7022825 1 Plug, Male - 8 Position (Black)4460871 7 Socket, FemaleRef. HANDLE ASSEMBLIES7022812 Ref. Co

3121257 1100S 1100SJP 5-1SECTION 5CYLINDER

1-12 1100S 1100SJP 3121257SECTION 1 FRAMEFIGURE 1-4. DRIVE HUB ASSEMBLY GENUINE PARTSMOTOR SHOWN HEREFOR CLARITY504948474645444342413940383736

5-2 1100S 1100SJP 3121257SECTION 5 CYLINDERFIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY 872323222254491818191314112120161761215511223

3121257 1100S 1100SJP 5-3SECTION 5 CYLINDERFIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1684102 Ref. AXLE EXTE

5-4 1100S 1100SJP 3121257SECTION 5 CYLINDERFIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY 61111111124122411010431918152016523211717222513278851

3121257 1100S 1100SJP 5-5SECTION 5 CYLINDERFIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1684081 Ref AXLE LOCKOUT

5-6 1100S 1100SJP 3121257SECTION 5 CYLINDERFIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY 12 13952123201615156 1818194101717222232A287111 1A51242

3121257 1100S 1100SJP 5-7SECTION 5 CYLINDERFIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1684149 Ref. PLATFORM

5-8 1100S 1100SJP 3121257SECTION 5 CYLINDERFIGURE 5-4. LIFT CYLINDER ASSEMBLY 212621303023252078452213131415151419102728299181712121651

3121257 1100S 1100SJP 5-9SECTION 5 CYLINDERFIGURE 5-4. LIFT CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1684162 Ref. LIFT CYLINDER ASSEM

5-10 1100S 1100SJP 3121257SECTION 5 CYLINDERFIGURE 5-5. JIB CYLINDER ASSEMBLY 717131313131A1A81111161011101013104103105510610910241071089101518

3121257 1100S 1100SJP 5-11SECTION 5 CYLINDERFIGURE 5-5. JIB CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1684173 Ref. JIB CYLINDER ASSEMB

3121257 1100S 1100SJP 1-13SECTION 1 FRAMEFIGURE 1-4. DRIVE HUB ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. DRIVE HUB ASSEMBLY LESS FITTINGS

5-12 1100S 1100SJP 3121257SECTION 5 CYLINDERFIGURE 5-6. STEER CYLINDER ASSEMBLY 3A3A5A 5A5324105104102108811061076101103

3121257 1100S 1100SJP 5-13SECTION 5 CYLINDERFIGURE 5-6. STEER CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1684314 Ref. STEER CYLINDER C1

5-14 1100S 1100SJP 3121257SECTION 5 CYLINDERFIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY 55282821213083047221424261111181613151231191720296259272332

3121257 1100S 1100SJP 5-15SECTION 5 CYLINDERFIGURE 5-7. TELESCOPE CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1684178 Ref. TELESCOPE CYL

5-16 1100S 1100SJP 3121257SECTION 5 CYLINDERFIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121257 1100S 1100SJP 6-1SECTION 6HYDRAULIC

6-2 1100S 1100SJP 3121257SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - BOOM (1100S) 181514644911121316212023252422108123717

3121257 1100S 1100SJP 6-3SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - BOOM (1100S)ITEM # PART NUMBER QTY. DESCRIPTION REV.1001110763 Ref. HYDRA

6-4 1100S 1100SJP 3121257SECTION 6 HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - BOOM (1100SJP) 18151465444911111213162120262325242211108123717

3121257 1100S 1100SJP 6-5SECTION 6 HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - BOOM (1100SJP)ITEM # PART NUMBER QTY. DESCRIPTION REV.1001110763 Ref. HYD

1-14 1100S 1100SJP 3121257SECTION 1 FRAME40 70002052 2 Screw, Countersunk41 See Note 1 O-Ring (Note: Use Item 51 or 52)42 Use 70002247 1 Thrustwasher

6-6 1100S 1100SJP 3121257SECTION 6 HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM - CHASSIS (2WD) 2325514319202218611232315122413618

3121257 1100S 1100SJP 6-7SECTION 6 HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM - CHASSIS (2WD)ITEM # PART NUMBER QTY. DESCRIPTION REV.1001110763 Ref. HYDR

6-8 1100S 1100SJP 3121257SECTION 6 HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM - CHASSIS (4WD) 1024111929261830207111528522131762325291281221333231

3121257 1100S 1100SJP 6-9SECTION 6 HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM - CHASSIS (4WD)ITEM # PART NUMBER QTY. DESCRIPTION REV.1001110763 Ref. HYDR

6-10 1100S 1100SJP 3121257SECTION 6 HYDRAULICFIGURE 6-5. HYDRAULIC DIAGRAM - OSCILLATING AXLE (1100SJP) 286137549713

3121257 1100S 1100SJP 6-11SECTION 6 HYDRAULICFIGURE 6-5. HYDRAULIC DIAGRAM - OSCILLATING AXLE (1100SJP)ITEM # PART NUMBER QTY. DESCRIPTION REV.100111

6-12 1100S 1100SJP 3121257SECTION 6 HYDRAULICFIGURE 6-6. HYDRAULIC DIAGRAM - STEER (1100S) 111115285771511134336311

3121257 1100S 1100SJP 6-13SECTION 6 HYDRAULICFIGURE 6-6. HYDRAULIC DIAGRAM - STEER (1100S)ITEM # PART NUMBER QTY. DESCRIPTION REV.1001110763 Ref. HYD

6-14 1100S 1100SJP 3121257SECTION 6 HYDRAULICFIGURE 6-7. HYDRAULIC DIAGRAM - STEER (1100SJP) 961110431171112131421175811

3121257 1100S 1100SJP 6-15SECTION 6 HYDRAULICFIGURE 6-7. HYDRAULIC DIAGRAM - STEER (1100SJP)ITEM # PART NUMBER QTY. DESCRIPTION REV.1001110763 Ref. H

3121257 1100S 1100SJP 1-15SECTION 1 FRAME111 A/R Lubricant Options (Not Shown):See Note 2WD (Note: Refer to Service Manual)3020008 4WD (80W-90)FIGURE

6-16 1100S 1100SJP 3121257SECTION 6 HYDRAULICFIGURE 6-8. HYDRAULIC DIAGRAM - TURNTABLE 19223311113426313213437124232206278321816151253830617766

3121257 1100S 1100SJP 6-17SECTION 6 HYDRAULICFIGURE 6-8. HYDRAULIC DIAGRAM - TURNTABLEITEM # PART NUMBER QTY. DESCRIPTION REV.1001110763 Ref. HYDRAUL

6-18 1100S 1100SJP 3121257SECTION 6 HYDRAULICFIGURE 6-9. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. Note: Diagrams With Aster

3121257 1100S 1100SJP 7-1SECTION 7ELECTRICAL

7-2 1100S 1100SJP 3121257SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LISTITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. Note: Diagrams with aste

3121257 1100S 1100SJP 7-3SECTION 7 ELECTRICALFIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

7-4 1100S 1100SJP 3121257SECTION 7 ELECTRICALFIGURE 7-2. ELECTRICAL SCHEMATIC (PRIOR TO S/N 0300140836) ALARMMAIN TELEINOUTROTATERIGHTLEFTLEVELUPDOWNJ

3121257 1100S 1100SJP 7-5SECTION 7 ELECTRICAL AUXILIARY POWERPUMP MOTORMB+FUSIBLELINKRECTIFERREGULATORALTERNATORSTATORSENSING ANDSWITCHINGCIRCUIT

7-6 1100S 1100SJP 3121257SECTION 7 ELECTRICALALARMFUEL GAGEFULL3/41/21/4MAIN TELEINOUTROTATERIGHTLEFTLEVELUPDOWNJIBUPDOWNEMS PTF TO MTBPTF EMSGND MODE

3121257 1100S 1100SJP 7-7SECTION 7 ELECTRICAL LEVELJIBUPDOWNRIGHTLEFTDOWNUPROTATEREDBLACKBLACKREDPLATFORM WORK LIGHTSFOOTSWITCHLEFTRIGHTJIB SWING

1-16 1100S 1100SJP 3121257SECTION 1 FRAMEFIGURE 1-5. DRIVE MOTOR ASSEMBLY 12334567891051111213141516172021181922232425262728293031323334353634

7-8 1100S 1100SJP 3121257SECTION 7 ELECTRICAL RIGHT FRONT STEER RIGHT RIGHT FRONT STEER LEFT LEFT FRONT STEER RIGHT LEFT FRONT STEER LEFT RIGHT REAR S

3121257 1100S 1100SJP 7-9SECTION 7 ELECTRICALDRIVE ORIENTATIONSWITCH2SPDVALVEBRAKEVALVE6ORANGE 55-47 YELLOW (16)7ORANGE 55-45 ORANGE (16)8ORANGE 6

7-10 1100S 1100SJP 3121257SECTION 7 ELECTRICALFIGURE 7-3. ELECTRICAL SCHEMATIC (S/N 0300140836 TO PRESENT) SHEET 2NOTE: SHEET 1 WAS THEELECTRICAL SCHE

3121257 1100S 1100SJP 7-11SECTION 7 ELECTRICAL SHEET 21001119860 - C

7-12 1100S 1100SJP 3121257SECTION 7 ELECTRICALSHEET 3

3121257 1100S 1100SJP 7-13SECTION 7 ELECTRICAL SHEET 31001119860 - C

7-14 1100S 1100SJP 3121257SECTION 7 ELECTRICALSHEET 4

3121257 1100S 1100SJP 7-15SECTION 7 ELECTRICALSHEET 41001119860 - C

7-16 1100S 1100SJP 3121257SECTION 7 ELECTRICALSHEET 5

3121257 1100S 1100SJP 7-17SECTION 7 ELECTRICALSHEET 51001119860 - C

3121257 1100S 1100SJP 1-17SECTION 1 FRAMEFIGURE 1-5. DRIVE MOTOR ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. DRIVE MOTOR ASSEMBLY1001109236

7-18 1100S 1100SJP 3121257SECTION 7 ELECTRICALSHEET 6

3121257 1100S 1100SJP 7-19SECTION 7 ELECTRICALSHEET 61001119860- C

7-20 1100S 1100SJP 3121257SECTION 7 ELECTRICALFIGURE 7-4. HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300140836) J5J6J7J2J2J1J8J3J1J8340203339328DI

3121257 1100S 1100SJP 7-21SECTION 7 ELECTRICAL 612612612612612612612612612612612612612612612612612612612612612612612612HYDRAULICPUMPS2500WGENERAT

7-22 1100S 1100SJP 3121257SECTION 7 ELECTRICALSTEERANGLESENSORAXLEPOWERTRACKAXLEPOWERTRACKAXLELIMITSWITCHAXLELIMITSWITCHSTEERVALVETRACTION VALVE(1100S

3121257 1100S 1100SJP 7-23SECTION 7 ELECTRICAL612612612612 612612612612612612612612612612J2J5J1J3J4SWIVELAXLELOCKOUTPRESSURESWITCHDIAGNOSTICCONNECTION

7-24 1100S 1100SJP 3121257SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300140836)ITEM # PART NUMBER QTY. DESC

3121257 1100S 1100SJP 7-25SECTION 7 ELECTRICAL108 4460225 1 Plug, Male - 6 Position4460227 5 Pin, Male109 4460434 2 Plug, Male - 15 Position4460227 14

7-26 1100S 1100SJP 3121257SECTION 7 ELECTRICAL334 4460914 2 Base, Terminal335 to 338 Not Used339 4923376 1 Harness, Engine (See Items 401-453 for Brea

3121257 1100S 1100SJP 7-27SECTION 7 ELECTRICAL341F 4460873 1 Connector, Black - 35 Position 4460871 15 Socket, Female341G 4460871 7 Socket, Female341H

1-18 1100S 1100SJP 3121257SECTION 1 FRAME37 to 50 Not Used51 70000862 1 Motor Seal Kit (Includes Items 4,18,19,25,27,29 & 35)52 7027740 1 Cylinder

7-28 1100S 1100SJP 3121257SECTION 7 ELECTRICAL425 to 432 Not Used433 4460880 5 DIN Connector without Diode434 to 435 Not Used436 4460887 1 Terminal, M

3121257 1100S 1100SJP 7-29SECTION 7 ELECTRICAL602B 4460891 1 Plug, Male - 2 Position4460465 2 Socket, Female602C 4460894 1 Plug, Male - 6 Position (No

7-30 1100S 1100SJP 3121257SECTION 7 ELECTRICAL606 4922784 1 Jib Stow Switch Harness (1100SJP Only) B606A 4460891 1 Plug, Male - 2 Position4460465 2 So

3121257 1100S 1100SJP 7-31SECTION 7 ELECTRICAL611H 4460899 1 Connector, Female - 6 Position (Gray)4460464 3 Pin, Male4460941 3 Pin, Male (Gold Plated)

7-32 1100S 1100SJP 3121257SECTION 7 ELECTRICAL702B 4460837 1 Connector, Female - 12 Position4460466 4 Plug, Socket4460464 3 Pin, Male 16-18 GA4460943

3121257 1100S 1100SJP 7-33SECTION 7 ELECTRICAL712E 7024584 1 Cable, Red (Start Relay to Starter)713 4923468 1 Harness, Glow Plug714 0257887 1 Alarm Ha

7-34 1100S 1100SJP 3121257SECTION 7 ELECTRICAL803 (cont’d) 1060461 ANSI Export, Australian & CE Specs803A 1 Plug, Male Options:See Note ANSI Expor

3121257 1100S 1100SJP 7-35SECTION 7 ELECTRICAL809E 1 Receptacle Options:4460346 60Hz SpecSee Note 50Hz Spec (Note: Not Available - Purchase Locally)80

7-36 1100S 1100SJP 3121257SECTION 7 ELECTRICALFIGURE 7-5. HARNESS COMPONENTS INSTALLATION (S/N 0300140836 TO PRESENT) DIAGNOSTICANALYZER337L713C713C71

3121257 1100S 1100SJP 7-37SECTION 7 ELECTRICAL 612612612612612612612612612612612612612612612612612HYDRAULICPUMPS335C335335A336D336F336H336K336L33

3121257 1100S 1100SJP 1-19SECTION 1 FRAMEFIGURE 1-5. DRIVE MOTOR ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

7-38 1100S 1100SJP 3121257SECTION 7 ELECTRICALSTEERANGLESENSORAXLEPOWERTRACKAXLEPOWERTRACKAXLELIMITSWITCHAXLELIMITSWITCHSTEERVALVETRACTION VALVE701701

3121257 1100S 1100SJP 7-39SECTION 7 ELECTRICAL612612612612 612612612612612612612612612612J2J5J1J3J4SWIVELAXLELOCKOUTPRESSURESWITCHDIAGNOSTICCONNECTION

7-40 1100S 1100SJP 3121257SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (S/N 0300140836 TO PRESENT)ITEM # PART NUMBER QTY. D

3121257 1100S 1100SJP 7-41SECTION 7 ELECTRICAL107 4460225 5 Plug, Male - 6 Position4460226 21 Terminal (16 Gauge)108 4460225 1 Plug, Male - 6 Position

7-42 1100S 1100SJP 3121257SECTION 7 ELECTRICAL323 4460470 1 Nut, Terminal324 4460471 1 Lockwasher, Terminal325 4460526 1 Connector, Strain Relief326 4

3121257 1100S 1100SJP 7-43SECTION 7 ELECTRICAL336L 2400066 1 Fuseholder w/Leads2400065 1 Fuse, 30A337 1001120180 1 Ground Control Box Harness Assembly

7-44 1100S 1100SJP 3121257SECTION 7 ELECTRICAL341F 4460933 1 Plug, Male - 12 Position4460465 9 Socket, Female4460466 3 Plug, Sealing4460898 1 Connecto

3121257 1100S 1100SJP 7-45SECTION 7 ELECTRICALRef. WIRING HARNESSES INSTALLATION1001112761 Ref. 1100S 1/B0274660 Ref. 1100SJP 1/D601 4922718 4 Axle Po

7-46 1100S 1100SJP 3121257SECTION 7 ELECTRICAL604 4922780 1 B.L.A.M. to Boom Angle Sensor Harness (Right Side) 2/B604A 4460884 1 Connector, Gray - 4 P

3121257 1100S 1100SJP 7-47SECTION 7 ELECTRICAL611D 4460836 1 Plug, Male - 12 Position (Black)4460466 8 Plug, Seal 4460944 2 Socket, Female4460465 2 So

1-20 1100S 1100SJP 3121257SECTION 1 FRAMEFIGURE 1-6. FRAME VALVES AND COVERS INSTALLATION ABCCDE2WDONLYOR4WD/4WSONLY110410410710711010410510510

7-48 1100S 1100SJP 3121257SECTION 7 ELECTRICAL616 4922948 1 Left Level Sensor, Harness E616A 4460911 1 Plug, Male - 3 Position4460918 3 Pin, Male4460

3121257 1100S 1100SJP 7-49SECTION 7 ELECTRICAL708A 7022825 1 Plug, Male - 8 Position (Black)4460871 7 Socket, Female709 See Note 1 Speed Control Harne

7-50 1100S 1100SJP 3121257SECTION 7 ELECTRICALRef. OPTIONAL HARNESS COMPONENTS801 AC to Platform Receptacle Components Options:0271955 Ref. 110V (No P

3121257 1100S 1100SJP 7-51SECTION 7 ELECTRICAL807D 4460424 2 Connector, Female - 2 Position4460226 4 Socket, Female807E 1060977 1 Cord, 2 Wire Coiled

7-52 1100S 1100SJP 3121257SECTION 7 ELECTRICAL812D 4460884 1 Connector, Gray - 4 Position4460465 4 Socket, Female812E 1001120471 1 Receptacle, Male -

3121257 1100S 1100SJP 8-1SECTION 8DECALS

8-2 1100S 1100SJP 3121257SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) 1100SJP372457455254565852585926553555658193115920281100SJP

3121257 1100S 1100SJP 8-3SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)ITEM # PART NUMBER QTY. DESCRIPTION REV.1001111089 Ref. STANDARD D

8-4 1100S 1100SJP 3121257SECTION 8 DECALS31 1706751 1 Decal - Legend (Platform)32 1705868 1 Decal - Legend (Ground Control)33 1705351 1 Decal - Drive/

3121257 1100S 1100SJP 8-5SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121257 1100S 1100SJP 1-21SECTION 1 FRAMEFIGURE 1-6. FRAME VALVES AND COVERS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. FRAME VALVES IN

8-6 1100S 1100SJP 3121257SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS) 1100SJP37245745525456585258595535556581931920281100

3121257 1100S 1100SJP 8-7SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS)ITEM # PART NUMBER QTY. DESCRIPTION REV.1001111089 Ref. ST

8-8 1100S 1100SJP 3121257SECTION 8 DECALS19 2 Decal - No Hands Options1705967 Brazil Spec Decals (Portuguese/English)1705968 Chinese Spec Decals (Chin

3121257 1100S 1100SJP 8-9SECTION 8 DECALS28 (cont’d) 1001122371 Chinese Spec Decals (Chinese/English) (1100SJP)1001125871 Korean Spec Decals (Korean/E

8-10 1100S 1100SJP 3121257SECTION 8 DECALS41 2 Decal - Model Options:1001109106 Decal - Model 1100S1001109502 Decal - Model 1100SJP42 See Note 1 Namep

3121257 1100S 1100SJP 9-1SECTION 9 RECOMMENDED SERVICEPARTS STOCKMODELS 1100S & 1100SJPThe following list will service one machine (built to curre

9-2 1100S 1100SJP 3121257SECTION 9 RECOMMENDED SERVICE PARTS STOCK1600443 Module (Engine) (Figure 2-6) 14360070 Breaker, Circuit (7500W SkyPower Gener

3121257 1100S 1100SJP 10-1SECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may not be app

10-2 1100S 1100SJP 3121257SECTION 10 SPECIAL OPTIONSRef. Fluids3020016 Ref. Engine Oil 15W-40Ref. Hydraulic Fluid2300014 Ref. Mobil 4242300029 Ref. Mo

3121257 1100S 1100SJP 10-3SECTION 10 SPECIAL OPTIONSRef. SkyAccessory Options (1100SJP Only)1001143669 Ref. SkyGuard Installation KitNote: See JLG 312

1-22 1100S 1100SJP 3121257SECTION 1 FRAME28 to 29 Not Used30 3311505 4 Locknut 5/16in-18NC1001110114 Ref. FRAME COVERS INSTALLATION C101 0100011 A/R C

10-4 1100S 1100SJP 3121257SECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may not be appl

PagePart Number PagePart Number PagePart NumberPagePart Number3121257 1100S 1100SJP 11-1SECTION 11 PART NUMBER INDEX0080181 ...

PagePart Number PagePart Number PagePart NumberPagePart Number11-2 1100S 1100SJP 3121257SECTION 11 PART NUMBER INDEX0701016 ...

PagePart Number PagePart Number PagePart NumberPagePart Number3121257 1100S 1100SJP 11-3SECTION 11 PART NUMBER INDEX1001111262 ... 8

PagePart Number PagePart Number PagePart NumberPagePart Number11-4 1100S 1100SJP 3121257SECTION 11 PART NUMBER INDEX1001148971 ... 10-

PagePart Number PagePart Number PagePart NumberPagePart Number3121257 1100S 1100SJP 11-5SECTION 11 PART NUMBER INDEX2110604 ...

PagePart Number PagePart Number PagePart NumberPagePart Number11-6 1100S 1100SJP 3121257SECTION 11 PART NUMBER INDEX623251243 ... 8-3

PagePart Number PagePart Number PagePart NumberPagePart Number3121257 1100S 1100SJP 11-7SECTION 11 PART NUMBER INDEX3932244 ...

PagePart Number PagePart Number PagePart NumberPagePart Number11-8 1100S 1100SJP 3121257SECTION 11 PART NUMBER INDEX4460865 ... 7-25, 7-4

PagePart Number PagePart Number PagePart NumberPagePart Number3121257 1100S 1100SJP 11-9SECTION 11 PART NUMBER INDEX274891800 2-22, 2-31, 2-56, 2-62

3121257 1100S 1100SJP 1-23SECTION 1 FRAMEFIGURE 1-6. FRAME VALVES AND COVERS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

PagePart Number PagePart Number PagePart NumberPagePart Number11-10 1100S 1100SJP 3121257SECTION 11 PART NUMBER INDEX70003914 ... 3-18, 3-1

PagePart Number PagePart Number PagePart NumberPagePart Number3121257 1100S 1100SJP 11-11SECTION 11 PART NUMBER INDEX7024097 ...

PagePart Number PagePart Number PagePart NumberPagePart Number11-12 1100S 1100SJP 3121257SECTION 11 PART NUMBER INDEX

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3121257 1100S 1100SJP AREVISION LOGJune 15, 2009 - Original Issue of Manual (Edited to B/M 1001109343 Revision 7)October 23, 2009 - Revised Manual (Ed

1-24 1100S 1100SJP 3121257SECTION 1 FRAMEFIGURE 1-7. TRACTION VALVE ASSEMBLY (2WD) 110210123610410410510410710210341011051065105

3121257 1100S 1100SJP 1-25SECTION 1 FRAMEFIGURE 1-7. TRACTION VALVE ASSEMBLY (2WD)ITEM # PART NUMBER QTY. DESCRIPTION REV.1001113705 Ref. TRACTION VA

1-26 1100S 1100SJP 3121257SECTION 1 FRAMEFIGURE 1-8. TRACTION VALVE ASSEMBLY (4WD) 9611A412628831010101010111111775

3121257 1100S 1100SJP 1-27SECTION 1 FRAMEFIGURE 1-8. TRACTION VALVE ASSEMBLY (4WD)ITEM # PART NUMBER QTY. DESCRIPTION REV.4641454 Ref. TRACTION VALVE

1-28 1100S 1100SJP 3121257SECTION 1 FRAMEFIGURE 1-8. TRACTION VALVE ASSEMBLY (4WD) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121257 1100S 1100SJP 2-1SECTION 2TURNTABLE

2-2 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS 2629242328151710210911711511211

3121257 1100S 1100SJP 2-3SECTION 2 TURNTABLEFIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION RE

2-4 1100S 1100SJP 3121257SECTION 2 TURNTABLE3600424 AUXILIARY PUMP ASSEMBLY 201 70001056 1 Motor Kit7011062 1 Bracket, Motor/Pump7011016 1 Coupling702

3121257 1100S 1100SJP 2-5SECTION 2 TURNTABLEFIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DE

B 1100S 1100SJP 3121257REVISION LOG

2-6 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-2. MAIN VALVE ASSEMBLY 1456171171810210616108103111104105311411411412202015114114211311611

3121257 1100S 1100SJP 2-7SECTION 2 TURNTABLEFIGURE 2-2. MAIN VALVE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.See Note Ref. MAIN VALVE ASSEMBLY

2-8 1100S 1100SJP 3121257SECTION 2 TURNTABLE4641267 Ref. MAIN VALVE ASSEMBLY WITH FITTINGS B101 2111216 1 Fitting, Straight102 2130606 1 Fitting, 90°1

3121257 1100S 1100SJP 2-9SECTION 2 TURNTABLEFIGURE 2-2. MAIN VALVE ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-10 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION 107106105109204202206205201203110104102

3121257 1100S 1100SJP 2-11SECTION 2 TURNTABLEFIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.027159

2-12 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-4. SWING MOTOR/HUB ASSEMBLY124251J1G1A1B1D1E1F1H1I1C23B3B3E3G3H3H3C3C33A3F3D13815151515161654561

3121257 1100S 1100SJP 2-13SECTION 2 TURNTABLE 2610205211210212221202219222223204203206206201209207208214213216215218217203222203635313433213212

2-14 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-4. SWING MOTOR/HUB ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. SWING MOTOR/HUB ASSEMBL

3121257 1100S 1100SJP 2-15SECTION 2 TURNTABLE25 7000281 2 Screw, Drive26 1 Brake Assembly Options (See Items 201-223 for Breakdown):7024182 Prior to S

3121257 1100S 1100SJP iTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-16 1100S 1100SJP 3121257SECTION 2 TURNTABLERef. BRAKE ASSEMBLIES7024182 Ref. Prior to S/N 030015113870003524 Ref. S/N 0300151138 to Present201 70241

3121257 1100S 1100SJP 2-17SECTION 2 TURNTABLEFIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-18 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-5. CATERPILLAR ENGINE INSTALLATIONGENERATOR COVER SHIELD(ITEM 17) SHOWN HEREFOR CLARITY109131145

3121257 1100S 1100SJP 2-19SECTION 2 TURNTABLE 4143624362432364230131031930130731430131131333033633730131131231330131830130932032930130531432430

2-20 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-5. CATERPILLAR ENGINE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.1001120529 Ref. CATER

3121257 1100S 1100SJP 2-21SECTION 2 TURNTABLE45 Not Used46 1001116112 1 Engine, Caterpillar C3.4 Turbo (See Items 401 to 411 for Individu-ally Service

2-22 1100S 1100SJP 3121257SECTION 2 TURNTABLE119 0961986 2 Bushing, Flanged120 1001131542 1 Lanyard121 1320017 2 Clamp122 1320022 4 Clamp123 1340065 1

3121257 1100S 1100SJP 2-23SECTION 2 TURNTABLE162 1001116278 1 Coupling, Pump163 1001116313 1 Tube, Air Intake164 1001116324 1 Tube, Air Intake165 1001

2-24 1100S 1100SJP 3121257SECTION 2 TURNTABLE1001117874 Ref. CATERPILLAR DIESEL ENGINE W/E CONTROLS B301 0100011 A/R Compound, Locking302 0100020 A/R

3121257 1100S 1100SJP 2-25SECTION 2 TURNTABLE1001116112 Ref. CATERPILLAR ENGINE COMPONENTS A401 70002831 1 TurboCharger70002829 1 Gasket, TurboCharger

ii 1100S 1100SJP 3121257FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-26 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-6. DEUTZ ENGINE INSTALLATION15010910217012110212914614622117017011011210317615316213313210213616

3121257 1100S 1100SJP 2-27SECTION 2 TURNTABLE TANK REF.BATTERY REF.23F23F23A23C23B23B23A23G36ITEM (23) INCLUDES23A THRU 23G 2143213421274228293

2-28 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-6. DEUTZ ENGINE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. DEUTZ DIESEL ENGINE IN

3121257 1100S 1100SJP 2-29SECTION 2 TURNTABLE31 1001112880 1 Plate, Tray Clamp32 3573728 1 Plate, Tray Clamp33 3841143 1 Keeper, Pin34 3900272 4 Screw

2-30 1100S 1100SJP 3121257SECTION 2 TURNTABLE127 1320223 1 J-Clip128 1340065 1 Air Cleaner Assembly7003655 1 Element, Air Cleaner129 1671023 1 Shroud,

3121257 1100S 1100SJP 2-31SECTION 2 TURNTABLE167 4568293 1 Pipe, Exhaust168 4640751 1 Valve, Oil Drain169 4711500 13 Flatwasher 5/16in Thin170 4711600

2-32 1100S 1100SJP 3121257SECTION 2 TURNTABLE215 7027792 1 Actuator, Throttle 7027276 2 Spring216 7020459 1 Thermostat217 7024579 1 Gear, Ring (Not Sh

3121257 1100S 1100SJP 2-33SECTION 2 TURNTABLEFIGURE 2-6. DEUTZ ENGINE INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-34 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-7. PUMP ASSEMBLY (CATERPILLAR ENGINE MACHINES)1FRONTDRIVEPUMP2MIDDLEDRIVEPUMP3REARFUNCTIONPUMP12

3121257 1100S 1100SJP 2-35SECTION 2 TURNTABLE PORT PLATESECTION FRONT & MID PUMPS(DETAIL OF ITEM 303)COMPLETE FRONT & MID PUMPSROTARY G

3121257 1100S 1100SJP 1-1SECTION 1 FRAME

2-36 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-7. PUMP ASSEMBLY (CATERPILLAR ENGINE MACHINES)ITEM # PART NUMBER QTY. DESCRIPTION REV.100111836

3121257 1100S 1100SJP 2-37SECTION 2 TURNTABLERef. FRONT DRIVE PUMP ASSEMBLIES70003163 Ref. Front Drive Pump Assembly70003164 Ref. Middle Drive Pump As

2-38 1100S 1100SJP 3121257SECTION 2 TURNTABLE303E See Note 4 Screw, Socket Head M12 x 70-10.9 (Note: Not Available - Purchase p/n 7024911)303F Use 700

3121257 1100S 1100SJP 2-39SECTION 2 TURNTABLE315 to 319 Not Used320 Use 70003166 1 Screw 7/8-14NF (Front Drive Pump Only)321 Use 70003166 1 Screw 9/16

2-40 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-8. PUMP ASSEMBLY (DEUTZ ENGINE MACHINES)1FRONTDRIVEPUMP2MIDDLEDRIVEPUMP3REARFUNCTIONPUMP12420112

3121257 1100S 1100SJP 2-41SECTION 2 TURNTABLE PORT PLATESECTION FRONT & MID PUMPS(DETAIL OF ITEM 303)COMPLETE FRONT & MID PUMPSROTARY G

2-42 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-8. PUMP ASSEMBLY (DEUTZ ENGINE MACHINES)ITEM # PART NUMBER QTY. DESCRIPTION REV.3600339 Ref. PU

3121257 1100S 1100SJP 2-43SECTION 2 TURNTABLERef. FRONT DRIVE PUMP ASSEMBLIES7024042 Ref. Front Drive Pump Assembly7024043 Ref. Middle Drive Pump Asse

2-44 1100S 1100SJP 3121257SECTION 2 TURNTABLE303H See Note 1 Screw, Locking M10 x 1(Note: Not Available - Purchase p/n 7024911)303J 7024908 2 O-Ring30

3121257 1100S 1100SJP 2-45SECTION 2 TURNTABLE320 See Note 1 Screw 7/8-14NF (Front Drive Pump Only) (Note: Not Available For Purchase)321 See Note 1 Sc

1-2 1100S 1100SJP 3121257SECTION 1 FRAMEFIGURE 1-1. AXLE INSTALLATIONS 301947611112344649225718182720471364747611510525414414546292817483216225

2-46 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-9. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) 12PLATFORM REF.20611123

3121257 1100S 1100SJP 2-47SECTION 2 TURNTABLEFIGURE 2-9. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)ITEM # PART NUMBER QTY. DESCRI

2-48 1100S 1100SJP 3121257SECTION 2 TURNTABLE1001103286 Ref. HOURMETER INSTALLATION (OPTIONAL) A101 0720808 1 Screw #8-32 x 1in102 2420165 1 Hourmeter

3121257 1100S 1100SJP 2-49SECTION 2 TURNTABLEFIGURE 2-9. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. DESCR

2-50 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-10. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) 1728192861522212614PLATFORM

3121257 1100S 1100SJP 2-51SECTION 2 TURNTABLEFIGURE 2-10. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION

2-52 1100S 1100SJP 3121257SECTION 2 TURNTABLE25 4711900 2 Flatwasher 9/16in Thin26 4740397 1 Spacer27 4751000 6 Flatwasher #10 Regular28 4751400 2 Fla

3121257 1100S 1100SJP 2-53SECTION 2 TURNTABLEFIGURE 2-10. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. DESCRIPTIO

2-54 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-11. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES 425204301164920151350950

3121257 1100S 1100SJP 2-55SECTION 2 TURNTABLEFIGURE 2-11. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINESITEM # PART NUMBER QTY. DESCRIP

3121257 1100S 1100SJP 1-3SECTION 1 FRAMEFIGURE 1-1. AXLE INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. AXLE INSTALLATIONS - COMMON PARTS0

2-56 1100S 1100SJP 3121257SECTION 2 TURNTABLE40 4460958 1 Receptacle41 Not Used42 4711400 A/R Flatwasher 1/4in Thin43 4711600 1 Flatwasher 3/8in Thin4

3121257 1100S 1100SJP 2-57SECTION 2 TURNTABLE0861542 Ref. JUNCTION BOX ASSEMBLY D101 0861541 1 Box, Junction102 10604942ft/.6mCable, Electrical 12/310

2-58 1100S 1100SJP 3121257SECTION 2 TURNTABLE408 70002825 7 Terminal, Block409 70002826 2 Terminal, Cross Connector Jumper1001103286 Ref. HOURMETER IN

3121257 1100S 1100SJP 2-59SECTION 2 TURNTABLEFIGURE 2-11. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES ITEM # PART NUMBER QTY. DESCRI

2-60 1100S 1100SJP 3121257SECTION 2 TURNTABLEFIGURE 2-12. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES 4104064074074084191814C14B1410

3121257 1100S 1100SJP 2-61SECTION 2 TURNTABLEFIGURE 2-12. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINESITEM # PART NUMBER QTY. DESCRIPTION R

2-62 1100S 1100SJP 3121257SECTION 2 TURNTABLE14 (cont’d) 70001100 1 Rotor/Armature (Not Shown)70001384 1 Bearing, Ball Radial (Not Shown)70002088 1 St

3121257 1100S 1100SJP 2-63SECTION 2 TURNTABLE37 4922972 1 Harness, Generator Cable A4460225 1 Plug, Male 6 Position (Plugs into Generator)4460226 6 So

2-64 1100S 1100SJP 3121257SECTION 2 TURNTABLERef. DECAL INSTALLATION0272435 1 60Hz Spec B0272589 1 50Hz Spec A201 1705460 2 Decal - SkyPower™202 17053

3121257 1100S 1100SJP 2-65SECTION 2 TURNTABLE407 2 Terminal, End Block Options:4460607 Gray Terminal Block Assembly 70002824 Tan Terminal Block Assemb