Jlg 40xxPS Operator Manual Manuel d'utilisateur

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Operation & Safety
Manual
Original Instructions
Keep this manual with machine at all times.
An Oshkosh Corporation Company
Models
3508PS, 3509PS,
3512PS, 3513PS,
4008PS, 4009PS,
4012PS, 4013PS,
4017PS
31200205
Revised
August 28, 2012
Vue de la page 0
1 2 3 4 5 6 ... 175 176

Résumé du contenu

Page 1 - Operation & Safety

Operation & SafetyManualOriginal InstructionsKeep this manual with machine at all times.An Oshkosh Corporation CompanyModels3508PS, 3509PS, 3512PS

Page 2

Table of Contentsiv 31200205Section 6 - Emergency Procedures6.1 Towing a Disabled Product ... 6-1Moving

Page 3 - REVISION LOG

Section 5 - Attachments and Hitches5-20 312002055.8 ATTACHMENT OPERATION• Capacities and range limits for the telehandler change depending on theattac

Page 4 - Modifications

Section 5 - Attachments and Hitches5-2131200205Carriage w/ForksUse Carriage Capacity ChartTo determine maximum capacity, refer to “Telehandler/Attachm

Page 5 - CONTACT:

Section 5 - Attachments and Hitches5-22 31200205Side Shift CarriageUse Side Shift Carriage Capacity ChartTo determine maximum capacity, refer to “Tele

Page 6 - Other Publications Available

Section 5 - Attachments and Hitches5-2331200205To Side Shift:• Press and hold button (3) to shift forks right or press and hold button (4) to shiftfor

Page 7 - TABLE OF CONTENTS

Section 5 - Attachments and Hitches5-24 31200205Fork Positioning CarriageUse Fork Positioning Carriage Load ChartTo determine maximum capacity, refer

Page 8

Section 5 - Attachments and Hitches5-2531200205To Fork Position:• Press and hold button (3) to shift forks out or press and hold button (4) to shiftfo

Page 9

Section 5 - Attachments and Hitches5-26 31200205Fork ExtensionUse Appropriate Carriage Capacity ChartTo determine maximum capacity of the carriage, re

Page 10 - Section 8 - Additional Checks

Section 5 - Attachments and Hitches5-2731200205Equipment Damage Precautions• The heavy part of the load must be against the carriage backrest.• Do not

Page 11 - Section 9 - Specifications

Section 5 - Attachments and Hitches5-28 31200205Fork Mounted HookUse Fork Mounted Hook Capacity ChartTo determine maximum capacity, refer to “Telehand

Page 12

Section 5 - Attachments and Hitches5-2931200205Operation:• Pallet or lumber forks of an appropriate load rating must be used. Do not use withcubing or

Page 13 - 1.2 GENERAL PRECAUTIONS

Table of Contentsv31200205Section 9 - Specifications9.1 Product Specifications ...9-1Fluid and L

Page 14 - Electrical Hazards

Section 5 - Attachments and Hitches5-30 31200205Quick Attach Mounted HookUse Quick Attach Mounted Hook Capacity ChartTo determine maximum capacity, re

Page 15 - Tip Over Hazard

Section 5 - Attachments and Hitches5-3131200205Truss BoomUse Appropriate Truss Boom Capacity ChartTo determine maximum capacity, refer to “Telehandler

Page 16 - 1-4 31200205

Section 5 - Attachments and Hitches5-32 31200205BucketUse Appropriate Bucket Capacity ChartTo determine maximum capacity, refer to “Telehandler/Attach

Page 17 - 1-531200205

Section 5 - Attachments and Hitches5-3331200205Operation:• Raise or lower boom to appropriate height for loading material from stockpile.• Align teleh

Page 18 - Travel Hazard

Section 5 - Attachments and Hitches5-34 31200205Multi-Purpose BucketUse Appropriate Bucket Capacity ChartTo determine maximum capacity, refer to “Tele

Page 19 - Load Falling Hazard

Section 5 - Attachments and Hitches5-3531200205To open/close bucket:Press and hold button (3) to close bucket or press and hold button (4) to openbuck

Page 20 - Lifting Personnel

Section 5 - Attachments and Hitches5-36 31200205Grapple BucketUse Appropriate Bucket Capacity ChartTo determine maximum capacity, refer to “Telehandle

Page 21 - Driving Hazards on Slopes

Section 5 - Attachments and Hitches5-3731200205To Open/Close Grapple:Press and hold button (3) to close grapple or press and hold button (4) to opengr

Page 22 - 1-10 31200205

Section 5 - Attachments and Hitches5-38 31200205Concrete Bucket - Fork MountedUse Appropriate Carriage Capacity ChartTo determine maximum capacity, re

Page 23 - 1-1131200205

Section 5 - Attachments and Hitches5-3931200205To open/close bucket gate:Press and hold button (3) to close bucket gate or press and hold button (4) t

Page 24 - Fall Hazard

Table of Contentsvi 31200205

Page 25 - Chemical Hazards

Section 5 - Attachments and Hitches5-40 31200205PlatformUse Platform Capacity ChartTo determine maximum capacity, refer to capacity decal onplatform.T

Page 26 - 1-14 31200205

Section 5 - Attachments and Hitches5-41312002055.9 HITCHES (3508PS, 4008PS, 3509PS & 4009PS)Machines may be equipped with various types of hitches

Page 27 - PARENT METAL CRACK WELD CRACK

Section 5 - Attachments and Hitches5-42 31200205Pin Hitch - CUNA D2 (Italy)Maximum combined weight of trailer and load ...12 000

Page 28 - 2-2 31200205

Section 5 - Attachments and Hitches5-4331200205Pin HitchMaximum combined weight of trailer and load ... 12 000 kg (26 450 lb)Max

Page 29 - 2.2 SAFETY DECALS

Section 5 - Attachments and Hitches5-44 31200205Auto HitchMaximum combined weight of trailer and load ...12 000 kg (26 450 lb)Ma

Page 30 - 2-4 31200205

Section 5 - Attachments and Hitches5-4531200205Piton Frame and Auto HitchMaximum combined weight of trailer and load ... 12 000

Page 31 - 2-531200205

Section 5 - Attachments and Hitches5-46 31200205Hydraulic HitchMaximum combined weight of trailer and load ...12 000 kg (26 450

Page 32 - 2.3 WALK-AROUND INSPECTION

Section 6 - Emergency Procedures6-131200205SECTION 6 - EMERGENCY PROCEDURES6.1 TOWING A DISABLED PRODUCTThe following information assumes the telehand

Page 33 - 2-731200205

Section 6 - Emergency Procedures6-2 312002056.2 EMERGENCY LOWERING OF BOOMIn the event of total loss of engine power or hydraulic pump failure with an

Page 34 - Operational Check

Section 6 - Emergency Procedures6-3312002056.3 EMERGENCY LOWERING OF BOOM IF EQUIPPED FOR PLATFORMAuxiliary Power SystemIn case of an emergency or eng

Page 35 - 2.5 OPERATOR CAB

Section 1 - General Safety Practices1-131200205SECTION 1 - GENERAL SAFETY PRACTICES1.1 HAZARD CLASSIFICATION SYSTEMSafety Alert System and Safety Sign

Page 36 - Rear Window

Section 6 - Emergency Procedures6-4 312002056.4 CAB EMERGENCY EXIT• In an emergency the rear window can be used to exit the telehandler.• Remove the l

Page 37 - 3.1 GENERAL

Section 7 - Lubrication and Maintenance7-131200205SECTION 7 - LUBRICATION AND MAINTENANCE7.1 INTRODUCTIONService the product in accordance with the ma

Page 38 - 3.2 CONTROLS

Section 7 - Lubrication and Maintenance7-2 312002057.2 GENERAL MAINTENANCE INSTRUCTIONSPrior to performing any service or maintenance on the telehandl

Page 39 - 3-331200205

Section 7 - Lubrication and Maintenance7-3312002057.3 SERVICE AND MAINTENANCE SCHEDULES8 & 1st 50 Hour Maintenance ScheduleOZ2241Air FilterCheck F

Page 40 - Instrument Panel

Section 7 - Lubrication and Maintenance7-4 3120020550, 250 & 500 Hour Maintenance ScheduleNote: Engine oil and filter service interval can be ext

Page 41 - 3-531200205

Section 7 - Lubrication and Maintenance7-5312002051000 & 1500 Hour Maintenance ScheduleOZ19601500EVERYChangeEngine CoolantChangeHydraulicFluid &am

Page 42 - ACTIVE AT SYSTEM START

Section 7 - Lubrication and Maintenance7-6 312002057.4 LUBRICATION SCHEDULES8 Hour Lubrication Schedule8, 9, 12 & 13MEVERY8OZ2260

Page 43 - HELP: PRESS ENTER

Section 7 - Lubrication and Maintenance7-73120020517MOZ2430EVERY8

Page 44 - 3-8 31200205

Section 7 - Lubrication and Maintenance7-8 3120020550 Hour Lubrication Schedule8, 9, 12 & 13M2xOZ227050EVERY

Page 45 - 3-931200205

Section 7 - Lubrication and Maintenance7-93120020517MOZ24402X50EVERY

Page 46 - Ignition

Section 1 - General Safety Practices1-2 312002051.3 OPERATION SAFETYElectrical Hazards• This machine is not insulated and does not provide protection

Page 47 - 8, 9, 12 & 13M 17M

Section 7 - Lubrication and Maintenance7-10 312002057.5 OPERATOR MAINTENANCE INSTRUCTIONSFuel SystemA. Fuel Level Check1. Check fuel gauge (1) located

Page 48 - Transmission Control Lever

Section 7 - Lubrication and Maintenance7-1131200205B. Drain Fuel/Water Separator1. Perform “Shut-Down Procedure” on page 4-3.2. Open engine cover.3. L

Page 49 - 3-1331200205

Section 7 - Lubrication and Maintenance7-12 31200205Air Intake SystemA. Air Filter Check1. Perform “Shut-Down Procedure” on page 4-3.2. Locate preclea

Page 50 - POWER TEST

Section 7 - Lubrication and Maintenance7-1331200205B. Element Change (as restriction indicator indicates)If air filter restriction indicator remains o

Page 51 - 3-1531200205

Section 7 - Lubrication and Maintenance7-14 31200205Engine OilA. Engine Oil Level Check1. Perform “Shut-Down Procedure” on page 4-3.2. Open engine cov

Page 52 - 3-16 31200205

Section 7 - Lubrication and Maintenance7-1531200205Hydraulic OilA. Hydraulic Oil Level Check1. Be sure all cylinders are fully retracted and machine i

Page 53 - Steering Column Adjuster

Section 7 - Lubrication and Maintenance7-16 31200205TiresA. Tire Air Pressure Check1. Perform “Shut-Down Procedure” on page 4-3.2. Remove valve stem c

Page 54 - 12, 13 & 17M

Section 7 - Lubrication and Maintenance7-1731200205The rims installed have been designed for stability requirements which consist oftrack width, tire

Page 55 - 3-1931200205

Section 7 - Lubrication and Maintenance7-18 31200205Brake SystemA. Brake Fluid Level Check1. Perform “Shut-Down Procedure” on page 4-3.2. The brake fl

Page 56

Section 7 - Lubrication and Maintenance7-1931200205TransmissionA. Transmission Oil Level Check1. Apply park brake, shift transmission to "Neutral

Page 57 - 3-2131200205

Section 1 - General Safety Practices1-331200205Tip Over HazardGeneral• For additional load requirements, refer to the appropriate capacity chart.• Nev

Page 58 - 3-22 31200205

Section 7 - Lubrication and Maintenance7-20 31200205Engine Cooling SystemA. Engine Coolant Level Check1. Perform “Shut-Down Procedure” on page 4-3.2.

Page 59 - 3-2331200205

Section 7 - Lubrication and Maintenance7-2131200205BatteryA. Battery Check1. Perform “Shut-Down Procedure” on page 4-3.2. Open engine cover.3. Wearing

Page 60 - Accessory Control Lever

Section 7 - Lubrication and Maintenance7-22 31200205Windshield Washer SystemA. Windshield Washer Fluid Level Check1. Perform “Shut-Down Procedure” on

Page 61 - 3.3 ANTI THEFT

Section 8 - Additional Checks8-131200205SECTION 8 - ADDITIONAL CHECKS8.1 GENERALIf any test gives a different result, the system is not functioning pr

Page 62 - 3.4 STEER MODES

Section 8 - Additional Checks8-2 312002058.3 BOOM INTERLOCKA. Boom Interlock System TestBoom interlock system operates in two modes. With boom angle b

Page 63 - 3-2731200205

Section 8 - Additional Checks8-331200205B. Boom Interlock System Test(if equipped with boom retracted switch)Boom interlock system (if equipped with b

Page 64 - Adjustments

Section 8 - Additional Checks8-4 312002058.4 OUTRIGGER INTERLOCK (4017PS ONLY)A. Outrigger Interlock System TestOutrigger interlock system operates in

Page 65 - 3-2931200205

Section 8 - Additional Checks8-5312002058.5 AUXILIARY POWER (IF EQUIPPED FOR PLATFORM)A. Auxiliary Power System TestThe auxiliary power system is avai

Page 66 - Seat Belt

Section 8 - Additional Checks8-6 31200205This Page Intentionally Left Blank

Page 67 - Boom Angle (AUS)

Section 9 - Specifications9-131200205SECTION 9 - SPECIFICATIONS9.1 PRODUCT SPECIFICATIONSFluid and Lubrication CapacitiesEngine Crankcase OilCapacity

Page 68 - 3-32 31200205

Section 1 - General Safety Practices1-4 31200205• MAINTAIN proper tire pressure at all times. If proper tire pressures are notmaintained, this machine

Page 69 - SECTION 4 - OPERATION

Section 9 - Specifications9-2 31200205AxlesDifferential Housing Capacity (Front Axle) ... 8,0 L (8.5 qt)Diff

Page 70 - Battery Boosted Starting

Section 9 - Specifications9-331200205PerformanceMaximum Lift Capacity3508PS, 3509PS, 3512PS & 3513PS ... 3500

Page 71 - Shut-Down Procedure

Section 9 - Specifications9-4 31200205Maximum Forward Reach3508PS & 4008PS...

Page 72 - Picking Up a Load

Section 9 - Specifications9-531200205Reach at Maximum Height3508PS & 4008PS...

Page 73 - Leveling Procedure

Section 9 - Specifications9-6 31200205DimensionsOverall Height3508PS, 4008PS, 3509PS & 4009PS ...2410 mm (94.9

Page 74 - Disengaging a Load

Section 9 - Specifications9-731200205Front Axle Weight, (boom level and fully retracted)3508PS...

Page 75 - Picking Up a Suspended Load

Section 9 - Specifications9-8 31200205Declaration of Vibration (CE)Average weighted whole body acceleration.Mechanical Suspension Seat3508PS ...

Page 76 - Transporting a Suspended Load

Index131200205AAccessory Control Lever ... 3-24Additional Checks... 8-1Adjusting/Moving Forks ...

Page 77 - Disengaging a Suspended Load

Index2 31200205HHazard Classification System... 1-1Hitches... 5-41Horn...

Page 78 - 4.4 ROAD OPERATION (CE)

Index331200205Shut-Down Procedure... 4-3Side Shift Carriage ... 5-22Specifications ...

Page 79

Section 1 - General Safety Practices1-531200205Non-Suspended Load• DO NOT drive with boom raised.Suspended Load• Tether suspended loads to restrict mo

Page 80

Index4 31200205

Page 81 - 5.2 UNAPPROVED ATTACHMENTS

Inspection, Maintenance and Repair LogSerial Number ______________________________Date CommentsInspection, Maintenance and Repair Log

Page 82 - 5.3 JLG SUPPLIED ATTACHMENTS

Inspection, Maintenance and Repair LogDate Comments

Page 83 - 3513PS, 4013PS & 4017PS

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

Page 86 - P/N 9876543

JLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: +1-717-485-5161Customer Support Toll Free: 1-877-554-5438Fax: +1-717-485-6417JLG

Page 87 - 5-731200205

Section 1 - General Safety Practices1-6 31200205Travel Hazard• Steering characteristics differ between steer modes. Identify the steer modesettings of

Page 88 - Sample Capacity Chart (AUS)

Section 1 - General Safety Practices1-731200205Load Falling Hazard• Never suspend load from forks or other parts of carriage.• DO NOT burn or drill ho

Page 90 - Example 4

Section 1 - General Safety Practices1-8 31200205Lifting Personnel• When lifting personnel, USE ONLY a JLG approved personnel work platform,with proper

Page 91 - MECHANICAL HYDRAULIC

Section 1 - General Safety Practices1-931200205Driving Hazards on SlopesTo maintain sufficient traction and braking capabilities, travel on slopes as

Page 92 - 5-12 31200205

Section 1 - General Safety Practices1-10 31200205Pinch Points and Crush HazardsStay clear of pinch points and rotating parts on the telehandler.• Stay

Page 93 - 5-1331200205

Section 1 - General Safety Practices1-1131200205• Keep clear of boom holes.• Keep arms and hands clear of attachment tilt cylinder.• Keep hands and fi

Page 94 - DISENGAGED

Section 1 - General Safety Practices1-12 31200205Fall Hazard• Enter using the proper hand holds and steps provided. Always maintain 3-pointcontact whe

Page 95

Section 1 - General Safety Practices1-1331200205Chemical HazardsExhaust Fumes• DO NOT operate machine in an enclosed area without proper ventilation.•

Page 96 - Manitou Quick Attach

Section 1 - General Safety Practices1-14 31200205This Page Intentionally Left Blank

Page 97 - 5-1731200205

Section 2 - Pre-Operation and Inspection2-131200205SECTION 2 - PRE-OPERATION AND INSPECTION2.1 PRE-OPERATION CHECK AND INSPECTIONNote: Complete all r

Page 98 - Hydraulic Operated Attachment

Section 2 - Pre-Operation and Inspection2-2 312002058. Operational Check - Once the walk-around inspection is complete, perform a warm-up and operatio

Page 99 - 5.7 ADJUSTING/MOVING FORKS

Section 2 - Pre-Operation and Inspection2-3312002052.2 SAFETY DECALSEnsure all DANGER, WARNING, CAUTION and instructional decals and propercapacity

Page 100 - 5.8 ATTACHMENT OPERATION

Revision Loga31200205Revision LogREVISION LOGAugust 10, 2007 - A - Original Issue of ManualDecember 12, 2007 - B - Added platform information. Revised

Page 101 - Carriage w/Forks

Section 2 - Pre-Operation and Inspection2-4 31200205OZ21318006038800819517M12 & 13M800561717M8, 9, 12 & 13M800567180056713700016Optional299996

Page 102 - Side Shift Carriage

Section 2 - Pre-Operation and Inspection2-531200205OZ21451001098547ON OFFP P1001098547A100109917610011034211231001103421 A1705980LWA06dB11705980244796

Page 103 - 5-2331200205

Section 2 - Pre-Operation and Inspection2-6 312002052.3 WALK-AROUND INSPECTIONBegin your walk-around inspection at item 1, as noted below. Continue to

Page 104 - Fork Positioning Carriage

Section 2 - Pre-Operation and Inspection2-7312002056. Work Lights (if equipped) - Clean and undamaged.7. Mirrors - Clean and undamaged.8. Cab and Elec

Page 105 - 5-2531200205

Section 2 - Pre-Operation and Inspection2-8 312002052.4 WARM-UP AND OPERATIONAL CHECKSWarm-Up CheckDuring warm-up period, check:1. Heater, defroster a

Page 106 - Fork Extension

Section 2 - Pre-Operation and Inspection2-9312002052.5 OPERATOR CABThe telehandler is equipped with an enclosed ROPS/FOPS cab.WARNINGCRUSH HAZARD. Nev

Page 107 - 5-2731200205

Section 2 - Pre-Operation and Inspection2-10 312002052.6 WINDOWSKeep all windows clean and unobstructed.Cab Door Window• Cab door (1) must be closed d

Page 108 - Fork Mounted Hook

Section 3 - Controls and Indicators3-131200205SECTION 3 - CONTROLS AND INDICATORS3.1 GENERALThis section provides the necessary information needed to

Page 109 - 5-2931200205

Section 3 - Controls and Indicators3-2 312002053.2 CONTROLS1. Park Brake: See page 3-11.2. Accelerator Pedal: Pressing down the pedal increases engine

Page 110 - Quick Attach Mounted Hook

Section 3 - Controls and Indicators3-3312002059. Frame Level Indicator: Enables operator to determine the left to right level condition of the telehan

Page 111 - Truss Boom

Read This Firstb 31200205Read This FirstThis manual is a very important tool! Keep it with the machine at all times.The purpose of this manual is to p

Page 112 - 5-32 31200205

Section 3 - Controls and Indicators3-4 31200205Instrument Panel1. Low Fuel Indicator: Illuminates and buzzer sounds briefly when fuel level is low.2.

Page 113 - 5-3331200205

Section 3 - Controls and Indicators3-53120020516. System Distress Indicator: Illuminates and buzzer sounds when critical machine and engine faults exi

Page 114 - Multi-Purpose Bucket

Section 3 - Controls and Indicators3-6 31200205Display Screen1. Joystick Mode: Displays current joystick mode. Joystick mode can be changed by the mac

Page 115 - 5-3531200205

Section 3 - Controls and Indicators3-7312002058. Anti Theft Code Entry: If active, the four digit code must be entered after system start. See “Anti T

Page 116 - Grapple Bucket

Section 3 - Controls and Indicators3-8 31200205Keypad1. C (Clear or escape): Use in conjuction with display screen. Returns user interface one level d

Page 117 - 5-3731200205

Section 3 - Controls and Indicators3-931200205This Page Intentionally Left Blank

Page 118 - 5-38 31200205

Section 3 - Controls and Indicators3-10 31200205Ignition• Position 0 - Engine off.• Position I - Voltage available for all electrical functions. • Pos

Page 119 - 5-3931200205

Section 3 - Controls and Indicators3-1131200205Park BrakeThe park brake lever (1) controls the application and release of the park brake.• Pull lever

Page 120 - Platform

Section 3 - Controls and Indicators3-12 31200205Transmission Control LeverDirection of Travel SelectionTransmission control lever (1) engages forward

Page 121 - Pin Hitch - CUNA C (Italy)

Section 3 - Controls and Indicators3-1331200205Gear Selection Gear selection is located on the twist grip handle (2) of transmission control lever.• T

Page 122 - Pin Hitch - CUNA D2 (Italy)

Read This Firstc31200205This product must comply with all safety related bulletins. Contact JLG Industries,Inc. or the local authorized JLG representa

Page 123 - Pin Hitch

Section 3 - Controls and Indicators3-14 31200205Load Stability Indicator (LSI)8, 9, 12 & 13M Before S/N 1160005993 excluding 1160005949 & 1160

Page 124 - Auto Hitch

Section 3 - Controls and Indicators3-15312002058, 9, 12 & 13M S/N 1160005993 & After including 1160005949 & 116000595017M S/N 1160005937 &

Page 125 - Piton Frame and Auto Hitch

Section 3 - Controls and Indicators3-16 31200205• Travel in accordance with the requirements set forth in Section 1 - GeneralSafety Practices.• Test L

Page 126 - Hydraulic Hitch

Section 3 - Controls and Indicators3-1731200205Steering Column Adjuster•Follow “Shut-Down Procedure” on page 4-3.• Turn lever (1) counterclockwise to

Page 127 - Moving Longer Distances

Section 3 - Controls and Indicators3-18 31200205JoystickLift Joystick PatternVerify the lift joystick pattern icon (2) is active on the display (1) an

Page 128 - 6-2 31200205

Section 3 - Controls and Indicators3-1931200205Attachment FunctionsAttachment tilt is controlled by the roller switch (2).• Push the roller switch up

Page 129 - Auxiliary Power System

Section 3 - Controls and Indicators3-20 31200205Loader Joystick PatternVerify the loader joystick pattern icon (3) is active on the display (1) and th

Page 130 - 6.4 CAB EMERGENCY EXIT

Section 3 - Controls and Indicators3-2131200205Attachment FunctionsAttachment tilt is controlled by the joystick.• Move joystick right to tilt down; m

Page 131 - Clothing and Safety Gear

Section 3 - Controls and Indicators3-22 31200205Armrest and Right Hand Console1. Frame Level Switch (if equipped): Controls the left to right frame le

Page 132 - 7-2 31200205

Section 3 - Controls and Indicators3-233120020513. Continuous Auxiliary Hydraulics Switch:a. Depress and release front of switch for continuous operat

Page 133 - 7-331200205

Read This Firstd 31200205Other Publications AvailableService Manual...

Page 134 - 7-4 31200205

Section 3 - Controls and Indicators3-24 31200205Accessory Control LeverTurn Signals and Low/High Beam Headlights• Push accessory control lever (1) for

Page 135 - 7-531200205

Section 3 - Controls and Indicators3-25312002053.3 ANTI THEFTMachines with the anti theft feature active require entering a numeric code beforeoperati

Page 136 - 8 Hour Lubrication Schedule

Section 3 - Controls and Indicators3-26 312002053.4 STEER MODESThree steer modes are available for operator use.Note: 2-Wheel Front Steer mode is req

Page 137 - 7-731200205

Section 3 - Controls and Indicators3-2731200205All Wheel Assisted Steering Alignment Mode ChangeIf all wheel assisted steering alignment mode is activ

Page 138 - 50 Hour Lubrication Schedule

Section 3 - Controls and Indicators3-28 312002053.5 OPERATOR SEATAdjustmentsPrior to starting the engine adjust seat for position and comfort.Mechanic

Page 139 - 7-931200205

Section 3 - Controls and Indicators3-2931200205Pneumatic Suspension Seat1. Backrest Angle: Use handle to adjust backrest angle.2. Fore/Aft: Use handle

Page 140 - Fuel System

Section 3 - Controls and Indicators3-30 31200205Seat BeltFasten seat belt as follows:1. Grasp both free ends of the belt making certain that belt webb

Page 141 - 7-1131200205

Section 3 - Controls and Indicators3-31312002053.6 BOOM INDICATORSBoom Extension• The boom extension indicators (1) are located on the left side of th

Page 142 - Air Intake System

Section 3 - Controls and Indicators3-32 31200205This Page Intentionally Left Blank

Page 143 - 7-1331200205

Section 4 - Operation4-131200205SECTION 4 - OPERATION4.1 ENGINEStarting the EngineThis machine can be operated under normal conditions in temperatures

Page 144 - Engine Oil

Table of Contentsi31200205TABLE OF CONTENTSRevision LogRead This FirstOperator Qualifications ... b

Page 145 - Hydraulic Oil

Section 4 - Operation4-2 31200205Battery Boosted StartingIf battery-boost starting (jump-start) is necessary, proceed as follows:• Never allow vehicle

Page 146 - 7-16 31200205

Section 4 - Operation4-331200205Normal Engine Operation• Observe instrument panel and display frequently to be sure all systems arefunctioning properl

Page 147 - 7-1731200205

Section 4 - Operation4-4 312002054.2 OPERATING WITH A NON-SUSPENDED LOADLift Load Safely• You must know the weight and load center of every load you l

Page 148 - Brake System

Section 4 - Operation4-531200205Transporting a Load• After engaging the load and resting it against the backrest, tilt the load back toposition it for

Page 149 - Transmission

Section 4 - Operation4-6 31200205Placing a LoadBefore placing any load be sure that:• The landing point can safely support the weight of the load.• Th

Page 150 - Engine Cooling System

Section 4 - Operation4-7312002054.3 OPERATING WITH A SUSPENDED LOADLift Load Safely• You must know the weight and load center of every load you lift.

Page 151 - 7-2131200205

Section 4 - Operation4-8 31200205Transporting a Suspended Load• Travel in accordance with the requirements set forth in Section 1 - GeneralSafety Prac

Page 152 - Windshield Washer System

Section 4 - Operation4-931200205Placing a Suspended LoadBefore placing any load be sure that:• The landing point can safely support the weight of the

Page 153 - SECTION 8 - ADDITIONAL CHECKS

Section 4 - Operation4-10 312002054.4 ROAD OPERATION (CE)1. Preparationa. Remove load from attachment.b. Remove any large amounts of dirt from machine

Page 154 - 8.3 BOOM INTERLOCK

Section 4 - Operation4-11312002054.5 LOADING AND SECURING FOR TRANSPORTTiedown1. If equipped, level the telehandler prior to loading.2. Using a spotte

Page 155

Table of Contentsii 31200205Parking Procedure... 3-11Transmission Control Lever...

Page 156

Section 4 - Operation4-12 31200205Lifting• When lifting machine, it is very important that the lifting device and equipment isattached only to designa

Page 157

Section 5 - Attachments and Hitches5-131200205SECTION 5 - ATTACHMENTS AND HITCHES5.1 APPROVED ATTACHMENTSTo determine if an attachment is approved for

Page 158

Section 5 - Attachments and Hitches5-2 312002055.3 JLG SUPPLIED ATTACHMENTS3508PS, 3509PS, 3512PS, 4008PS, 4009PS & 4012PSAttachmentPart NumberApp

Page 159 - SECTION 9 - SPECIFICATIONS

Section 5 - Attachments and Hitches5-3312002053513PS, 4013PS & 4017PSAttachmentPart NumberApplicable StandardQuickAttach3513PS4013PS4017PSCE AUS C

Page 160

Section 5 - Attachments and Hitches5-4 312002055.4 TELEHANDLER/ATTACHMENT/FORK CAPACITYPrior to installing the attachment verify it is approved and th

Page 161 - Performance

Section 5 - Attachments and Hitches5-5312002055.5 USE OF THE CAPACITY CHARTTo properly use the capacity chart (see page 5-6), the operator must first

Page 162

Section 5 - Attachments and Hitches5-6 31200205Sample Capacity Chart (CE)Note: This is a sample capacity chart only! DO NOT use this chart, use the o

Page 163

Section 5 - Attachments and Hitches5-731200205To identify the proper capacity chart on telehandlers equipped with outriggers, referto the following ic

Page 164 - Dimensions

Section 5 - Attachments and Hitches5-8 31200205Sample Capacity Chart (AUS)Note: This is a sample capacity chart only! DO NOT use this chart, use the

Page 165

Section 5 - Attachments and Hitches5-931200205To identify the proper capacity chart on telehandlers equipped with outriggers, referto the following ic

Page 166 - Noise Emission Level (CE)

Table of Contentsiii31200205Section 5 - Attachments and Hitches5.1 Approved Attachments ...5-15.2

Page 167

Section 5 - Attachments and Hitches5-10 31200205ExampleA contractor owns a model xxxx telehandler with a fork carriage. He knows thisattachment may be

Page 168

Section 5 - Attachments and Hitches5-11312002055.6 ATTACHMENT INSTALLATIONJLG Quick Attach1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4.

Page 169 - 331200205

Section 5 - Attachments and Hitches5-12 31200205Mechanical Quick AttachThis installation procedure is designed for one-person operation. Prior to exit

Page 170 - 4 31200205

Section 5 - Attachments and Hitches5-1331200205Manual Hydraulic Quick AttachThis installation procedure is designed for one-person operation. Prior to

Page 171 - Date Comments

Section 5 - Attachments and Hitches5-14 312002056. Raise boom to eye level and visually check that the lock pin protrudes through the hole. If the pin

Page 172

Section 5 - Attachments and Hitches5-1531200205Hydraulic Quick AttachThis installation procedure is designed for one-person operation.1. Tilt quick at

Page 173 - TRANSFER OF OWNERSHIP

Section 5 - Attachments and Hitches5-16 31200205Manitou Quick Attach1. Attachment 2. Attachment Pin 3. Attachment Pin Recess 4. Lock Pin 5. Retainer P

Page 174

Section 5 - Attachments and Hitches5-1731200205This installation procedure is designed for one-person operation. Prior to exiting cab,perform “Shut-Do

Page 175

Section 5 - Attachments and Hitches5-18 31200205Hydraulic Operated Attachment1. Install attachment (see page 5-11 or 5-16).2. Lower attachment to grou

Page 176 - JLG Worldwide Locations

Section 5 - Attachments and Hitches5-19312002055.7 ADJUSTING/MOVING FORKSCarriages may have different locations where forks can be positioned. Two dif

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