Jlg TF6-42 Parts Manual Manuel d'utilisateur

An Oshkosh Corporation CompanyIllustrated Parts ManualModelTF6-42S/N 0192001 thru 0192007 & 0160000052 & After91504001RevisedApril 2, 2014

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.TF6-42 91504001viii

ENGINE & ATTACHING PARTSTF6-42 915040014-20Figure 4-3 Deere EngineS/N 0160006707 & Afterincluding 0160000198 & 0160006286

ENGINE & ATTACHING PARTS91504001 TF6-42 4-21Figure 4-3 Deere EngineItem Part Number Qty. Description Rev.91513271 1 JOHN DEERE ENGINE, 99HP, (incl

ENGINE & ATTACHING PARTSTF6-42 915040014-2291474629 1 ALTERNATOR BRACKET91474630 1 ALTERNATOR SUPPORT91474631 1 ALTERNATOR STRAPFigure 4-3 Deere E

ENGINE & ATTACHING PARTS91504001 TF6-42 4-23Figure 4-3 Deere Engine (Continued)Item Part Number Qty. Description Rev.S/N 0160006707 & Afterinc

ENGINE & ATTACHING PARTSTF6-42 915040014-24Figure 4-4 Fuel Tank & Lines13987456101112131519121116202117142211714218RETURN LINE, (from L.H. sid

ENGINE & ATTACHING PARTS91504001 TF6-42 4-25Figure 4-4 Fuel Tank & LinesItem Part Number Qty. Description Rev.91405042 1 FUEL TANK ASSY, (incl

ENGINE & ATTACHING PARTSTF6-42 915040014-26Figure 4-5 Radiator Assembly234162852930314291819202523228169102424111312141513121819202928292120181717

ENGINE & ATTACHING PARTS91504001 TF6-42 4-27Figure 4-5 Radiator AssemblyItem Part Number Qty. Description Rev.91475016 1 RADIATOR ASSY, (includes

ENGINE & ATTACHING PARTSTF6-42 915040014-28Figure 4-5 Radiator Assembly234162852930314291819202523228169102424111312141513121819202928292120181717

ENGINE & ATTACHING PARTS91504001 TF6-42 4-29 Figure 4-5 Radiator AssemblyItem Part Number Qty. Description Rev.91475017 1 RADIATOR ASSY, (includes

SERVICE KITSSection Page No. Part No. Description91504001 TF6-42 ix4 4-4 91415035 Engine Filter Kit, (Non-Turbo),(S/N 0192001 thru 0160002686)4 4-8 91

ENGINE & ATTACHING PARTSTF6-42 915040014-30Figure 4-6 Air Cleaner & Installation3294518176257268131415191617182020212224231121110S/N 0192001 t

ENGINE & ATTACHING PARTS91504001 TF6-42 4-31Figure 4-6 Air Cleaner & InstallationItem Part Number Qty. Description Rev.91475046 Ref AIR CLEANE

ENGINE & ATTACHING PARTSTF6-42 915040014-32Figure 4-6 Air Cleaner & Installation11211108131415191617181320132113223292317618197255424S/N 01600

ENGINE & ATTACHING PARTS91504001 TF6-42 4-33 Figure 4-6 Air Cleaner & InstallationItem Part Number Qty. Description Rev.91515041 Ref AIR CLEAN

ENGINE & ATTACHING PARTSTF6-42 915040014-34Figure 4-7 Exhaust Installation89810711885651234S/N 0192001 thru 0192007 &0160000052 thru 016000268

ENGINE & ATTACHING PARTS91504001 TF6-42 4-35Figure 4-7 Exhaust InstallationItem Part Number Qty. Description Rev.1 91473118 1 EXHAUST TUBE2 882010

ENGINE & ATTACHING PARTSTF6-42 915040014-36Figure 4-7 Exhaust Installation3421447114484910965S/N 0160003136 & After

ENGINE & ATTACHING PARTS91504001 TF6-42 4-37 Figure 4-7 Exhaust InstallationItem Part Number Qty. Description Rev.1 91503145 1 MUFFLER TUBE2 91163

ENGINE & ATTACHING PARTSTF6-42 915040014-38Figure 4-8 Transmission - Converter Housing Group59589231152342376105112NOTE: USE 91474611 FOR TEST POR

ENGINE & ATTACHING PARTS91504001 TF6-42 4-39Figure 4-8 Transmission - Converter Housing GroupItem Part Number Qty. Description Rev.91473179 1 THRE

SERVICE KITSSection Page No. Part No. DescriptionTF6-42 91504001x9 9-13 91504016 Tilt Cylinder Seal Kit9 9-15 91404206 Compensating Cylinder Seal Kit,

ENGINE & ATTACHING PARTSTF6-42 915040014-40Figure 4-9 Transmission - Transmission Case & Plate GroupTHREE & FOUR SPEED

ENGINE & ATTACHING PARTS91504001 TF6-42 4-41Figure 4-9 Transmission - Transmission Case & Plate GroupItem Part Number Qty. Description Rev.1 1

ENGINE & ATTACHING PARTSTF6-42 915040014-42Figure 4-10 Transmission - Torque Converter Group12314415516661211101378913THREE & FOUR SPEED

ENGINE & ATTACHING PARTS91504001 TF6-42 4-43Figure 4-10 Transmission - Torque Converter GroupItem Part Number Qty. Description Rev.1 91474216 1 ST

ENGINE & ATTACHING PARTSTF6-42 915040014-44Figure 4-11 Transmission - Gear GroupTHREE SPEED

ENGINE & ATTACHING PARTS91504001 TF6-42 4-45Figure 4-11 Transmission - Gear GroupItem Part Number Qty. Description Rev.1 91474229 1 GEAR & BEA

ENGINE & ATTACHING PARTSTF6-42 915040014-46Figure 4-11 Transmission - Gear GroupFOUR SPEED

ENGINE & ATTACHING PARTS91504001 TF6-42 4-47 Figure 4-11 Transmission - Gear GroupItem Part Number Qty. Description Rev.1 7028060 1 GEAR & BEA

ENGINE & ATTACHING PARTSTF6-42 915040014-48Figure 4-12 Transmission - Pump Drive Group123456784THREE & FOUR SPEED

ENGINE & ATTACHING PARTS91504001 TF6-42 4-49Figure 4-12 Transmission - Pump Drive GroupItem Part Number Qty. Description Rev.1 91474241 1 PUMP DRI

SERVICE KITSSection Page No. Part No. Description91504001 TF6-42 xi9 9-55 91474024 Relief Valve Cartridge Seal Kit,(S/N 0160001868 & After)9 9-55

ENGINE & ATTACHING PARTSTF6-42 915040014-50Figure 4-13 Transmission - Charging Pump Group2326451661719211121314151815121110789222425202327THREE &a

ENGINE & ATTACHING PARTS91504001 TF6-42 4-51Figure 4-13 Transmission - Charging Pump GroupItem Part Number Qty. Description Rev.1 70020407 1 CHARG

ENGINE & ATTACHING PARTSTF6-42 915040014-52Figure 4-14 Transmission - Reverse Idler Group123456789THREE & FOUR SPEED

ENGINE & ATTACHING PARTS91504001 TF6-42 4-53Figure 4-14 Transmission - Reverse Idler GroupItem Part Number Qty. Description Rev.1 91474275 1 IDLER

ENGINE & ATTACHING PARTSTF6-42 915040014-54Figure 4-15 Transmission - Forward & Reverse Shaft Group1121110201222131415516617781991719171617117

ENGINE & ATTACHING PARTS91504001 TF6-42 4-55Figure 4-15 Transmission - Forward & Reverse Shaft GroupItem Part Number Qty. Description Rev.1 91

ENGINE & ATTACHING PARTSTF6-42 915040014-56Figure 4-16 Transmission - 3rd Shaft Group11211102012222132331424415516617718819921202220201921THREE SP

ENGINE & ATTACHING PARTS91504001 TF6-42 4-57Figure 4-16 Transmission - 3rd Shaft GroupItem Part Number Qty. Description Rev.1 91474301 1 SHAFT DRU

ENGINE & ATTACHING PARTSTF6-42 915040014-58Figure 4-16 Transmission - 3rd Shaft Group1827117251920111282192210152416222422212218109817192013141516

ENGINE & ATTACHING PARTS91504001 TF6-42 4-59 Figure 4-16 Transmission - 3rd Shaft GroupItem Part Number Qty. Description Rev.1 91474399 1 SHAFT DR

SERVICE KITSSection Page No. Part No. DescriptionTF6-42 91504001xii

ENGINE & ATTACHING PARTSTF6-42 915040014-60Figure 4-17 Transmission - First & Second Shaft Group1111012213314415567896520222516171819191817141

ENGINE & ATTACHING PARTS91504001 TF6-42 4-61Figure 4-17 Transmission - First & Second Shaft GroupItem Part Number Qty. Description Rev.1 91474

ENGINE & ATTACHING PARTSTF6-42 915040014-62Figure 4-18 Transmission - Output Shaft Group12345678984THREE & FOUR SPEED

ENGINE & ATTACHING PARTS91504001 TF6-42 4-63Figure 4-18 Transmission - Output Shaft GroupItem Part Number Qty. Description Rev.1 91474320 1 OUTPUT

ENGINE & ATTACHING PARTSTF6-42 915040014-64Figure 4-19 Transmission - Electric Control Group311103023456782978910234561121201222132314241525162617

ENGINE & ATTACHING PARTS91504001 TF6-42 4-65Figure 4-19 Transmission - Electric Control GroupItem Part Number Qty. Description Rev.1 91474325 4 SO

ENGINE & ATTACHING PARTSTF6-42 915040014-66Figure 4-19 Transmission - Electric Control Group1102345678112120122213231424152516261727189197FOUR SPE

ENGINE & ATTACHING PARTS91504001 TF6-42 4-67 Figure 4-19 Transmission - Electric Control GroupItem Part Number Qty. Description Rev.1 91474325 5 S

ENGINE & ATTACHING PARTSTF6-42 915040014-68Figure 4-20 Transmission - Drive Plate Group123542THREE & FOUR SPEED

ENGINE & ATTACHING PARTS91504001 TF6-42 4-69Figure 4-20 Transmission - Drive Plate GroupItem Part Number Qty. Description Rev.1 1 DRIVE PLATE ASSY

91504001 TF6-42SECTION 1 FRAME & ATTACHING PARTS

ENGINE & ATTACHING PARTSTF6-42 915040014-70Figure 4-21 Transmission - Drop Box GroupNOTE: WHEN REPLACING OLD STYLE BREATHER, IT MUST BE REPLACED W

ENGINE & ATTACHING PARTS91504001 TF6-42 4-71Figure 4-21 Transmission - Drop Box GroupItem Part Number Qty. Description Rev.91474627 1 DROP BOX ASS

ENGINE & ATTACHING PARTSTF6-42 915040014-72This Page Intentionally Left Blank

91504001 TF6-42SECTION 5 DRIVE TRAIN

DRIVE TRAINTF6-42 915040015-2Figure 5-1 Front Axle Assembly - Carraro21673548111089S/N 0192001 thru 01920007 & 0160000052thru 0160000157 including

DRIVE TRAIN91504001 TF6-42 5-3Figure 5-1 Front Axle Assembly - CarraroItem Part Number Qty. Description Rev.91475003 1 FRONT AXLE ASSY, (includes all

DRIVE TRAINTF6-42 915040015-4Figure 5-2 Front Axle - Carraro12345678S/N 0192001 thru 01920007 & 0160000052thru 0160000157 including 0160000198,016

DRIVE TRAIN91504001 TF6-42 5-5Figure 5-2 Front Axle - CarraroItem Part Number Qty. Description Rev.91473003 1 FRONT AXLE, (includes all items)1 Ref AX

DRIVE TRAINTF6-42 915040015-6Figure 5-3 Front Axle Housing Assembly - Carraro2110203022232425162617271828192911311030123221333314344355363772838829933

DRIVE TRAIN91504001 TF6-42 5-7Figure 5-3 Front Axle Housing Assembly - CarraroItem Part Number Qty. Description Rev.1 91474036 2 HOUSING2 91474037 3 P

FRAME & ATTACHING PARTSTF6-42 915040011-2Figure 1-1 Frame Shrouding & Trim32333536342728293031383950515253544846184344414068694218767818410125

DRIVE TRAINTF6-42 915040015-8Figure 5-4 Front Steering Components - Carraro1043267895234112120122213114151617181920197S/N 0192001 thru 0192007 & 0

DRIVE TRAIN91504001 TF6-42 5-9Figure 5-4 Front Steering Components - CarraroItem Part Number Qty. Description Rev.91474076 1 STEERING ARM ASSY, (inclu

DRIVE TRAINTF6-42 915040015-10Figure 5-5 Front Gear Components - Carraro11110124567892374S/N 0192001 thru 0192007 & 0160000052thru 0160000157 incl

DRIVE TRAIN91504001 TF6-42 5-11Figure 5-5 Front Gear Components - CarraroItem Part Number Qty. Description Rev.1 91474099 1 BEVEL GEAR SET, (includes

DRIVE TRAINTF6-42 915040015-12Figure 5-6 Front Differential - Carraro111101224567891109785613S/N 0192001 thru 0192007 & 0160000052thru 0160000157

DRIVE TRAIN91504001 TF6-42 5-13Figure 5-6 Front Differential - CarraroItem Part Number Qty. Description Rev.1 91474120 1 DIFFERENTIAL KIT, (includes i

DRIVE TRAINTF6-42 915040015-14Figure 5-7 Front Double Joint - Carraro1234567845S/N 0192001 thru 0192007 & 0160000052thru 0160000157 including 0160

DRIVE TRAIN91504001 TF6-42 5-15Figure 5-7 Front Double Joint - CarraroItem Part Number Qty. Description Rev.91474132 2 DOUBLE JOINT, (includes items 2

DRIVE TRAINTF6-42 915040015-16Figure 5-8 Front Brakes - Carraro111101223456177896655131415162S/N 0192001 thru 0192007 & 0160000052thru 0160000157

DRIVE TRAIN91504001 TF6-42 5-17Figure 5-8 Front Brakes - CarraroItem Part Number Qty. Description Rev.1 91474136 1 O-RING2 91474137 2 O-RING3 91474138

FRAME & ATTACHING PARTS91504001 TF6-42 1-3Figure 1-1 Frame Shrouding & TrimItem Part Number Qty. Description Rev.1 91473095 1 ENGINE COVER, (i

DRIVE TRAINTF6-42 915040015-18Figure 5-9 Front Wheel Hub - Carraro123456789410S/N 0192001 thru 0192007 & 0160000052thru 0160000157 including 01600

DRIVE TRAIN91504001 TF6-42 5-19Figure 5-9 Front Wheel Hub - CarraroItem Part Number Qty. Description Rev.1 91474153 10 STUD2 91474154 1 WHEEL HUB3 914

DRIVE TRAINTF6-42 915040015-20Figure 5-10 Front Reduction Gears - Carraro21067891345S/N 0192001 thru 0192007 & 0160000052thru 0160000157 including

DRIVE TRAIN91504001 TF6-42 5-21Figure 5-10 Front Reduction Gears - CarraroItem Part Number Qty. Description Rev.1 91474162 3 BOLT, M10X1.25X502 914741

DRIVE TRAINTF6-42 915040015-22Figure 5-11 Rear Axle Assembly - Carraro24135678S/N 0192001 thru 0192007 & 0160000052thru 0160000157 including 01600

DRIVE TRAIN91504001 TF6-42 5-23Figure 5-11 Rear Axle Assembly - CarraroItem Part Number Qty. Description Rev.91505008 1 REAR AXLE ASSY, (includes all

DRIVE TRAINTF6-42 915040015-24Figure 5-12 Rear Axle - Carraro1234567S/N 0192001 thru 0192007 & 0160000052thru 0160000157 including 0160000198,0160

DRIVE TRAIN91504001 TF6-42 5-25Figure 5-12 Rear Axle - CarraroItem Part Number Qty. Description Rev.91473002 1 REAR AXLE, (includes all items)1 Ref AX

DRIVE TRAINTF6-42 915040015-26Figure 5-13 Rear Axle Housing - Carraro21102022232425162617271819111012213314282953031732893314283361523128S/N 0192001 t

DRIVE TRAIN91504001 TF6-42 5-27Figure 5-13 Rear Axle Housing - CarraroItem Part Number Qty. Description Rev.1 91474036 2 AXLE HOUSING2 91474037 3 PLUG

FRAME & ATTACHING PARTSTF6-42 915040011-448 91406115 1 RISER WELDMENT49 91513099 1 TETHER, (includes items 47, 57 & 58)50 1 TR IM LI N E S E A

DRIVE TRAINTF6-42 915040015-28Figure 5-14 Rear Steering Components - Carraro1043267895234112120122213114151617181920197S/N 0192001 thru 0192007 &

DRIVE TRAIN91504001 TF6-42 5-29Figure 5-14 Rear Steering Components - CarraroItem Part Number Qty. Description Rev.91474076 2 STEERING ARM ASSY, (incl

DRIVE TRAINTF6-42 915040015-30Figure 5-15 Rear Gear Components - Carraro11110124567892374S/N 0192001 thru 0192007 & 0160000052thru 0160000157 incl

DRIVE TRAIN91504001 TF6-42 5-31Figure 5-15 Rear Gear Components - CarraroItem Part Number Qty. Description Rev.1 91474174 1 BEVEL GEAR SET, (includes

DRIVE TRAINTF6-42 915040015-32Figure 5-16 Rear Differential - Carraro918103657187651244S/N 0192001 thru 0192007 & 0160000052thru 0160000157 includ

DRIVE TRAIN91504001 TF6-42 5-33Figure 5-16 Rear Differential - CarraroItem Part Number Qty. Description Rev.1 91474175 1 DIFFERENTIAL KIT, (includes i

DRIVE TRAINTF6-42 915040015-34Figure 5-17 Rear Double Joint - Carraro1234567845S/N 0192001 thru 0192007 & 0160000052thru 0160000157 including 0160

DRIVE TRAIN91504001 TF6-42 5-35Figure 5-17 Rear Double Joint - CarraroItem Part Number Qty. Description Rev.91474132 2 DOUBLE JOINT, (includes items 2

DRIVE TRAINTF6-42 915040015-36Figure 5-18 Rear Wheel Hub - Carraro123456789410S/N 0192001 thru 0192007 & 0160000052thru 0160000157 including 01600

DRIVE TRAIN91504001 TF6-42 5-37Figure 5-18 Rear Wheel Hub - CarraroItem Part Number Qty. Description Rev.1 91474153 10 STUD2 91474154 1 WHEEL HUB3 914

FRAME & ATTACHING PARTS91504001 TF6-42 1-5Figure 1-1 Frame Shrouding & Trim (Continued)Item Part Number Qty. Description Rev.S/N 0192001 thru

DRIVE TRAINTF6-42 915040015-38Figure 5-19 Rear Reduction Gears - Carraro21067891345S/N 0192001 thru 0192007 & 0160000052thru 0160000157 including

DRIVE TRAIN91504001 TF6-42 5-39Figure 5-19 Rear Reduction Gears - CarraroItem Part Number Qty. Description Rev.1 91474162 3 BOLT, M10X1.25X502 9147416

DRIVE TRAINTF6-42 915040015-40Figure 5-20 Front Axle Assembly - Dana13111416101512123416616789311141612516416S/N 0160000170 & Afterexcluding 01600

DRIVE TRAIN91504001 TF6-42 5-41Figure 5-20 Front Axle Assembly - DanaItem Part Number Qty. Description Rev.91475075 1 FRONT AXLE ASSY, (includes all i

DRIVE TRAINTF6-42 915040015-42Figure 5-21 Front Axle - Dana12567843S/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 & 0160000

DRIVE TRAIN91504001 TF6-42 5-43Figure 5-21 Front Axle - DanaItem Part Number Qty. Description Rev.91473082 1 FRONT AXLE, (includes all items)1 Ref AXL

DRIVE TRAINTF6-42 915040015-44Figure 5-22 Front Axle Housing Assembly - DanaS/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 &

DRIVE TRAIN91504001 TF6-42 5-45Figure 5-22 Front Axle Housing Assembly - DanaItem Part Number Qty. Description Rev.1 91474507 5 O-RING A2 Ref COVER, (

DRIVE TRAINTF6-42 915040015-46Figure 5-23 Front Steering Components - DanaS/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 &

DRIVE TRAIN91504001 TF6-42 5-47Figure 5-23 Front Steering Components - DanaItem Part Number Qty. Description Rev.4 91474521 2 TIE ROD, (includes hex n

FRAME & ATTACHING PARTSTF6-42 915040011-6Figure 1-1 Frame Shrouding & Trim94742380787921222365181415261472242566674618184611854675883745674681

DRIVE TRAINTF6-42 915040015-48Figure 5-24 Front Gear Components - DanaS/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 & 0160

DRIVE TRAIN91504001 TF6-42 5-49Figure 5-24 Front Gear Components - DanaItem Part Number Qty. Description Rev.1 91474528 1 NUT2 91474529 1 O-RING3 9147

DRIVE TRAINTF6-42 915040015-50Figure 5-25 Front Differential - DanaS/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 & 0160000

DRIVE TRAIN91504001 TF6-42 5-51Figure 5-25 Front Differential - DanaItem Part Number Qty. Description Rev.1 91514134 2 CYLINDER BOLT A2 91474547 2 RIN

DRIVE TRAINTF6-42 915040015-52Figure 5-26 Front Double Joint - DanaS/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 & 0160000

DRIVE TRAIN91504001 TF6-42 5-53Figure 5-26 Front Double Joint - DanaItem Part Number Qty. Description Rev.1 80204071 2 CIRCLIP A2 80204005 2 CIRCLIP3

DRIVE TRAINTF6-42 915040015-54Figure 5-27 Front Brakes - DanaS/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 & 0160000718

DRIVE TRAIN91504001 TF6-42 5-55Figure 5-27 Front Brakes - DanaItem Part Number Qty. Description Rev.1 91474558 2 SPACER2 91474559 4 SPRING3 91474560 2

DRIVE TRAINTF6-42 915040015-56Figure 5-28 Front Wheel Hub - DanaS/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 & 0160000718

DRIVE TRAIN91504001 TF6-42 5-57Figure 5-28 Front Wheel Hub - DanaItem Part Number Qty. Description Rev.1 7028721 2 SEAL A2 91474576 4 BEARING3 8021412

FRAME & ATTACHING PARTS91504001 TF6-42 1-7Figure 1-1 Frame Shrouding & TrimItem Part Number Qty. Description Rev.1 91473241 1 ENGINE COVER, (i

DRIVE TRAINTF6-42 915040015-58Figure 5-29 Front Reduction Gears - DanaS/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 & 0160

DRIVE TRAIN91504001 TF6-42 5-59Figure 5-29 Front Reduction Gears - DanaItem Part Number Qty. Description Rev.1 91474585 8 CIRCLIP A2 91474586 8 PLANET

DRIVE TRAINTF6-42 915040015-60Figure 5-30 Rear Axle Assembly - Dana2144141361011121389214571465714S/N 0160000170 & Afterexcluding 0160000198, 0160

DRIVE TRAIN91504001 TF6-42 5-61Figure 5-30 Rear Axle Assembly - DanaItem Part Number Qty. Description Rev.91505044 1 REAR AXLE ASSY, (includes all ite

DRIVE TRAINTF6-42 915040015-62Figure 5-31 Rear Axle - Dana12567843S/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 & 01600007

DRIVE TRAIN91504001 TF6-42 5-63Figure 5-31 Rear Axle - DanaItem Part Number Qty. Description Rev.91473083 1 REAR AXLE, (includes all items)1 Ref AXLE

DRIVE TRAINTF6-42 915040015-64Figure 5-32 Rear Axle Housing Assembly - DanaS/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 &

DRIVE TRAIN91504001 TF6-42 5-65Figure 5-32 Rear Axle Housing Assembly - DanaItem Part Number Qty. Description Rev.1 91474507 5 O-RING A2 Ref COVER, (s

DRIVE TRAINTF6-42 915040015-66Figure 5-33 Rear Steering Components - DanaS/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 & 0

DRIVE TRAIN91504001 TF6-42 5-67Figure 5-33 Rear Steering Components - DanaItem Part Number Qty. Description Rev.4 91474521 2 TIE ROD, (includes hex nu

FRAME & ATTACHING PARTSTF6-42 915040011-891516044 1 RISER WELDMENT, (S/N 0160015460 & After)49 91513099 1 TETHER, (includes items 47, 57 &

DRIVE TRAINTF6-42 915040015-68Figure 5-34 Rear Gear Components - DanaS/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 & 01600

DRIVE TRAIN91504001 TF6-42 5-69Figure 5-34 Rear Gear Components - DanaItem Part Number Qty. Description Rev.1 91474528 1 NUT2 91474529 1 O-RING3 91474

DRIVE TRAINTF6-42 915040015-70Figure 5-35 Rear Differential - DanaS/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 & 01600007

DRIVE TRAIN91504001 TF6-42 5-71Figure 5-35 Rear Differential - DanaItem Part Number Qty. Description Rev.1 91474591 4 CYLINDER BOLT A2 91514134 2 CYLI

DRIVE TRAINTF6-42 915040015-72Figure 5-36 Rear Double Joint - DanaS/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 & 01600007

DRIVE TRAIN91504001 TF6-42 5-73Figure 5-36 Rear Double Joint - DanaItem Part Number Qty. Description Rev.1 80204071 2 CIRCLIP A2 80204005 2 CIRCLIP3 9

DRIVE TRAINTF6-42 915040015-74Figure 5-37 Rear Brakes - DanaS/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 & 0160000718

DRIVE TRAIN91504001 TF6-42 5-75Figure 5-37 Rear Brakes - DanaItem Part Number Qty. Description Rev.1 91474597 2 SPACER2 91514153 2 BACK-UP RING3 91514

DRIVE TRAINTF6-42 915040015-76Figure 5-38 Rear Wheel Hub - DanaS/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 & 0160000718

DRIVE TRAIN91504001 TF6-42 5-77Figure 5-38 Rear Wheel Hub - DanaItem Part Number Qty. Description Rev.1 7028721 2 SEAL A2 91474576 4 BEARING3 80214120

FRAME & ATTACHING PARTS91504001 TF6-42 1-9NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGUREFigure 1-1 Frame Shrouding & Trim (Continue

DRIVE TRAINTF6-42 915040015-78Figure 5-39 Rear Reduction Gears - DanaS/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338 & 01600

DRIVE TRAIN91504001 TF6-42 5-79Figure 5-39 Rear Reduction Gears - DanaItem Part Number Qty. Description Rev.1 91474585 8 CIRCLIP A2 91474586 8 PLANETA

DRIVE TRAINTF6-42 915040015-80Figure 5-40 Drive Shaft Assembly1234567222CARRARO AXLES/N 0192001 thru 0192007 & 0160000052 thru0160000157 including

DRIVE TRAIN91504001 TF6-42 5-81Figure 5-40 Drive Shaft AssemblyItem Part Number Qty. Description Rev.1 91473029 1 DRIVESHAFT, (front), (includes item

DRIVE TRAINTF6-42 915040015-82Figure 5-40 Drive Shaft Assembly1234567222DANA AXLES/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000338

DRIVE TRAIN91504001 TF6-42 5-83 Figure 5-40 Drive Shaft AssemblyItem Part Number Qty. Description Rev.1 91473151 1 DRIVESHAFT, (front), (includes item

DRIVE TRAINTF6-42 915040015-84Figure 5-41 Tires & Rims12

DRIVE TRAIN91504001 TF6-42 5-85Figure 5-41 Tires & RimsItem Part Number Qty. Description Rev.91505019 2 R.H. TIRE ASSY, (includes items 1 & 3)

DRIVE TRAINTF6-42 915040015-86This Page Intentionally Left Blank

91504001 TF6-42SECTION 6 CAB

FRAME & ATTACHING PARTSTF6-42 915040011-10Figure 1-2 Axle Mounting123443CARRAROS/N 0192001 thru 0192007 & 0160000052 thru0160000157 including

CABTF6-42 915040016-2Figure 6-1 Open Cab

CAB91504001 TF6-42 6-3Figure 6-1 Open CabItem Part Number Qty. Description Rev.91513186 1 OPEN CAB, (includes all items)1 1 CAB WELDMENT2 91404109 1 R

CABTF6-42 915040016-4Figure 6-2 Cab Enclosure w/Heater OptionFRONT WIPER INSTALLATION6714121011981316123419555551720211815S/N 0192001 thru 0192007 &am

CAB91504001 TF6-42 6-5Figure 6-2 Cab Enclosure w/Heater OptionItem Part Number Qty. Description Rev.91475066 1 CAB ENCLOSURE W/HEATER OPTION, (include

CABTF6-42 915040016-6Figure 6-2 Cab Enclosure w/Heater OptionEF ABCDABGRDGRD+1234SUPPLYLINE55478RETURNLINE910111213151614CUTAWA Y VIEW OF RHCONSOLETO

CAB91504001 TF6-42 6-7 Figure 6-2 Cab Enclosure w/Heater Option (Continued)~BCHML3935363837HEATER FAN SWITCHHARNESS CONNECTIONSBATHSWLOWHSWMEDHSWHIGHS

CABTF6-42 915040016-8 Figure 6-2 Cab Enclosure w/Heater OptionItem Part Number Qty. Description Rev.91475108 1 CAB ENCLOSURE KIT INSTALLATION, (includ

CAB91504001 TF6-42 6-950 80363106 2 CIRCULAR VENT51 91403608 1 DEFROSTER FAN52 91401443 1 FAN BASE PLATE53 91033425 1 RUBBER GROMMET54 88211030 4 SOCK

CABTF6-42 915040016-10Figure 6-3 Cab Enclosure28173416232413221429303118172618212032351010811192527152566571337404233363339404244304138433610894212LOW

CAB91504001 TF6-42 6-11Figure 6-3 Cab EnclosureItem Part Number Qty. Description Rev.91473156 1 CAB ENCLOSURE, (includes all items on Figures 6-1 thru

FRAME & ATTACHING PARTS91504001 TF6-42 1-11Figure 1-2 Axle MountingItem Part Number Qty. Description Rev.1 Ref FRONT AXLE ASSY, (see Figure 5-1 fo

CABTF6-42 915040016-12Figure 6-4 Cab Enclosure47837178278678578910910FRONT OF MACHINE

CAB91504001 TF6-42 6-13Figure 6-4 Cab EnclosureItem Part Number Qty. Description Rev.91473156 1 CAB ENCLOSURE, (includes all items on Figures 6-1 thru

CABTF6-42 915040016-14Figure 6-5 Cab123456789101112820222627282923242582230311314153212161718192021STEERING COLUMN NOT SHOWN FOR CLARITYVIEW A-AAA

CAB91504001 TF6-42 6-15Figure 6-5 CabItem Part Number Qty. Description Rev.1 91401590 1 DASH CLAMP2 80973025 2 WHIZ-LOCK BOLT, 3/8-16X13 88201020 4 HE

CABTF6-42 915040016-16Figure 6-6 Suspension Seat123456781110S/N 0160013983 & After

CAB91504001 TF6-42 6-17Figure 6-6 Suspension SeatItem Part Number Qty. Description Rev.91563158 1 SUSPENSION SEAT, (includes all items)1 7026904 1 ARM

CABTF6-42 915040016-18Figure 6-7 Instrument PanelSP-2SP-3BAT-1HR MTRSP-1PLUGGEDPLUGGEDPLUGGEDPLUGGEDCAB STR CRBCAB STR AWBAT-2REV ALCAB HORNFUL GAGPLU

CAB91504001 TF6-42 6-19Figure 6-7 Instrument PanelItem Part Number Qty. Description Rev.91503045 1 INSTRUMENT PANEL, (includes all items)1 90205688 1

CABTF6-42 915040016-20This Page Intentionally Left Blank

91504001 TF6-42SECTION 7 CONTROLS

FRAME & ATTACHING PARTSTF6-42 915040011-12Figure 1-2 Axle Mounting1233423534DANAS/N 0160000170 & Afterexcluding 0160000198, 0160000206,0160000

CONTROLSTF6-42 915040017-2Figure 7-1 Accelerator Pedal Assembly1234567

CONTROLS91504001 TF6-42 7-3Figure 7-1 Accelerator Pedal AssemblyItem Part Number Qty. Description Rev.91505016 1 ACCELERATOR PEDAL ASSY, (includes ite

CONTROLSTF6-42 915040017-4Figure 7-2 Steering Column & Attaching Parts125241098231213141916151821211511172022PY42006734

CONTROLS91504001 TF6-42 7-5Figure 7-2 Steering Column & Attaching PartsItem Part Number Qty. Description Rev.91505035 1 STEERING CONTROL ASSY, (i

CONTROLSTF6-42 915040017-6Figure 7-3 Brake Pedal Assembly2456231879181920121311101610151417S/N 0192001 thru 0192007 & 0160000052 thru0160000157 in

CONTROLS91504001 TF6-42 7-7Figure 7-3 Brake Pedal AssemblyItem Part Number Qty. Description Rev.91475042 1 POWER BRAKE ASSY, (includes all items excep

CONTROLSTF6-42 915040017-8Figure 7-3 Brake Pedal AssemblyPY386034563178918192011121017131715141621232222S/N 0160000170 thru 0160017549excluding 016000

CONTROLS91504001 TF6-42 7-9 Figure 7-3 Brake Pedal AssemblyItem Part Number Qty. Description Rev.91515048 1 POWER BRAKE ASSY, (includes all items exce

CONTROLSTF6-42 915040017-10 Figure 7-3 Brake Pedal Assembly378419652161511713171317111410117PY0561204241212S/N 0160019117 & After

CONTROLS91504001 TF6-42 7-11 Figure 7-3 Brake Pedal AssemblyItem Part Number Qty. Description Rev. 1001091359 1 POWER BRAKE ASSY, (includes items 1 th

FRAME & ATTACHING PARTS91504001 TF6-42 1-13 Figure 1-2 Axle MountingItem Part Number Qty. Description Rev.1 Ref FRONT AXLE ASSY, (see Figure 5-20

CONTROLSTF6-42 915040017-12Figure 7-4 Transformer Platform Swing & Lift Controller Assembly85639112212219212220181717415141310121616162324936

CONTROLS91504001 TF6-42 7-13Figure 7-4 Transformer Platform Swing & Lift Controller AssemblyItem Part Number Qty. Description Rev.1600284 1 TRANSF

CONTROLSTF6-42 915040017-14Figure 7-5 Transformer Platform Drive/Steer Controller Assembly266771236351320282927152442423914231719342533322730311622211

CONTROLS91504001 TF6-42 7-15Figure 7-5 Transformer Platform Drive/Steer Controller AssemblyItem Part Number Qty. Description Rev.1600334 1 TRANSFORMER

CONTROLSTF6-42 915040017-16Figure 7-6 Boom Joystick1112151317181410981235674161&32&41342S/N 0160000170 & Afterexcluding 0160000198, 016000

CONTROLS91504001 TF6-42 7-17Figure 7-6 Boom JoystickItem Part Number Qty. Description Rev.91403490 Ref. JOYSTICK ASSY, (includes all items)1 91404010

CONTROLSTF6-42 915040017-18Figure 7-6 Boom Joystick1112151317181410981235674161&32&41342SERVICE NOTE:1. USE LOCTITE 545, 1440-4043 ON ALL HYDR

CONTROLS91504001 TF6-42 7-19 Figure 7-6 Boom JoystickItem Part Number Qty. Description Rev.91513211 Ref BOOM JOYSTICK, (includes all items)1 91404010

CONTROLSTF6-42 915040017-20Figure 7-7 R.H. Tilt/Sway Joystick123421345678910111213141516

CONTROLS91504001 TF6-42 7-21Figure 7-7 R.H. Tilt/Sway JoystickItem Part Number Qty. Description Rev.91503023 1 R.H. TILT/SWAY JOYSTICK, (includes item

FRAME & ATTACHING PARTSTF6-42 915040011-14This Page Intentionally Left Blank

CONTROLSTF6-42 915040017-22Figure 7-8 L.H. Auxiliary Joystick971112653421108

CONTROLS91504001 TF6-42 7-23Figure 7-8 L.H. Auxiliary JoystickItem Part Number Qty. Description Rev.91503024 1 L.H. AUX JOYSTICK, (includes all items)

CONTROLSTF6-42 915040017-24This Page Intentionally Left Blank

91504001 TF6-42SECTION 8 HYDRAULIC CIRCUITS

HYDRAULIC CIRCUITSTF6-42 915040018-2Figure 8-1 Supply Circuit619252218188158323419211830311411301023241773328953241271329162681220343434358TO SHUTTLE

HYDRAULIC CIRCUITS91504001 TF6-42 8-3Figure 8-1 Supply CircuitItem Part Number Qty. Description Rev.1 Ref MAIN CONTROL VALVE, (see Figure 9-7 for deta

HYDRAULIC CIRCUITSTF6-42 915040018-4Figure 8-2 Dump Circuit343310897156171118141139201912414216391038402425262335223143734373235362728302829212FROM TR

HYDRAULIC CIRCUITS91504001 TF6-42 8-5Figure 8-2 Dump CircuitItem Part Number Qty. Description Rev.1 Ref OIL COOLER, (see Figure 4-5 for details)2 8471

HYDRAULIC CIRCUITSTF6-42 915040018-642 Ref BRAKE ASSY, (see Figure 7-3 for details)Figure 8-2 Dump Circuit (Continued)Item Part Number Qty. Descriptio

HYDRAULIC CIRCUITS91504001 TF6-42 8-7Figure 8-2 Dump Circuit (Continued)Item Part Number Qty. Description Rev.

91504001 TF6-42SECTION 2 BOOM

HYDRAULIC CIRCUITSTF6-42 915040018-8Figure 8-3 Steer Select2354151312121214141633171723713131622242189103839262730282726232926273227403727343533361920

HYDRAULIC CIRCUITS91504001 TF6-42 8-9Figure 8-3 Steer SelectItem Part Number Qty. Description Rev.1 Ref STEER SELECT VALVE, (see Figure 9-14 for detai

HYDRAULIC CIRCUITSTF6-42 915040018-10Figure 8-4 Service/Parking Brake6916141517620871321232275174123181985899101112FROM BRAKE VALVETO BRAKE VALVECARRA

HYDRAULIC CIRCUITS91504001 TF6-42 8-11Figure 8-4 Service/Parking BrakeItem Part Number Qty. Description Rev.1 Ref SERVICE BRAKE TUBE, (see Figure 5-1

HYDRAULIC CIRCUITSTF6-42 915040018-12Figure 8-4 Service/Parking Brake2423221514131719201221182810278926716293031511125313246253233DANA AXLES/N 0160000

HYDRAULIC CIRCUITS91504001 TF6-42 8-13 Figure 8-4 Service/Parking BrakeItem Part Number Qty. Description Rev.1 Ref PRIORITY VALVE, (see Figure 9-13 fo

HYDRAULIC CIRCUITSTF6-42 915040018-14Figure 8-5 Boom Joystick12345657761312141511101616171718191920212223242321208161716172219927262528FROM L.H. AUX H

HYDRAULIC CIRCUITS91504001 TF6-42 8-15Figure 8-5 Boom JoystickItem Part Number Qty. Description Rev.1 Ref BOOM JOYSTICK, (see Figure 7-6 for details)2

HYDRAULIC CIRCUITSTF6-42 915040018-16Figure 8-6 Tilt/Sway Joystick101918676711107222202123151418242572929272613271719161514173032313316283589112426FRO

HYDRAULIC CIRCUITS91504001 TF6-42 8-17Figure 8-6 Tilt/Sway JoystickItem Part Number Qty. Description Rev.1 Ref R.H. TILT/SWAY JOYSTICK, (see Figure 7-

EFFECTIVITY PAGE91504001 TF6-42 iDecember 17, 2004 - A - Revised Manual June 15, 2005 - B - Revised ManualSeptember 30, 2005 - C - Revised ManualApril

BOOMTF6-42 915040012-2Figure 2-1 First Boom Section18132456789101114151216122251714513192021232426272829303132333334353637SERVICE NOTE:Coat Anchor Rod

HYDRAULIC CIRCUITSTF6-42 915040018-18Figure 8-7 Auxiliary Joystick1721211520191814131213141011987865543322141613242322

HYDRAULIC CIRCUITS91504001 TF6-42 8-19Figure 8-7 Auxiliary JoystickItem Part Number Qty. Description Rev.1 Ref L.H. AUX JOYSTICK, (see Figure 7-8 for

HYDRAULIC CIRCUITSTF6-42 915040018-20Figure 8-8 Lift Cylinder1611535417276113281314181912109

HYDRAULIC CIRCUITS91504001 TF6-42 8-21Figure 8-8 Lift CylinderItem Part Number Qty. Description Rev.1 Ref LIFT CYLINDER, (see Figure 9-1 for details)2

HYDRAULIC CIRCUITSTF6-42 915040018-22Figure 8-9 Crowd Cylinder10111312196238747522336SEE FIGURE 8-8 FOR CLAMP DETAILS

HYDRAULIC CIRCUITS91504001 TF6-42 8-23Figure 8-9 Crowd CylinderItem Part Number Qty. Description Rev.1 Ref CROWD CYLINDER, (see Figure 9-2 for details

HYDRAULIC CIRCUITSTF6-42 915040018-24Figure 8-10 Tilt & Tilt Compensating Cylinder3312222301632036102129111713198185351573014212017423231313293234

HYDRAULIC CIRCUITS91504001 TF6-42 8-25Figure 8-10 Tilt & Tilt Compensating CylinderItem Part Number Qty. Description Rev.1 Ref TILT CYLINDER, (see

HYDRAULIC CIRCUITSTF6-42 915040018-26Figure 8-11 Auxiliary Function81012221913916152018111421132456172324241010272528263536373839404243434345434619303

HYDRAULIC CIRCUITS91504001 TF6-42 8-27Figure 8-11 Auxiliary FunctionItem Part Number Qty. Description Rev.1 Ref MAIN CONTROL VALVE, (see Figure 9-7 fo

BOOM91504001 TF6-42 2-3Figure 2-1 First Boom SectionItem Part Number Qty. Description Rev.1 91506008 1 FIRST BOOM SECTION2 Ref CHAIN CLEVIS ROD, (see

HYDRAULIC CIRCUITSTF6-42 915040018-2850 88662017 1 CONNECTOR, (includes item 51)51 88591204 1 O-RING52 91213002 6 CLAMP SET, 1/2-3/453 88591202 4 O-RI

HYDRAULIC CIRCUITS91504001 TF6-42 8-29Figure 8-11 Auxiliary Function (Continued)Item Part Number Qty. Description Rev.

HYDRAULIC CIRCUITSTF6-42 915040018-30Figure 8-12 Platform Rotate Cylinders4413736644445122

HYDRAULIC CIRCUITS91504001 TF6-42 8-31Figure 8-12 Platform Rotate CylindersItem Part Number Qty. Description Rev.1 2753439 2 HOSE ASSY2 2753057 2 HOSE

HYDRAULIC CIRCUITSTF6-42 915040018-32Figure 8-13 Sway Cylinder1432657982019181412111310151617

HYDRAULIC CIRCUITS91504001 TF6-42 8-33Figure 8-13 Sway CylinderItem Part Number Qty. Description Rev.1 Ref SWAY CYLINDER, (see Figure 9-5 for details)

HYDRAULIC CIRCUITSTF6-42 915040018-34This Page Intentionally Left Blank

91504001 TF6-42SECTION 9 HYDRAULIC COMPONENTS

HYDRAULIC COMPONENTSTF6-42 915040019-2Figure 9-1 Lift Cylinder272612345678282979876234511112111013141516118192018131415161725212223245303017ITEMS 6, 2

HYDRAULIC COMPONENTS91504001 TF6-42 9-3Figure 9-1 Lift CylinderItem Part Number Qty. Description Rev.91503030 1 LIFT CYLINDER, (includes all items exc

BOOMTF6-42 915040012-4Figure 2-2 Bearing Pads, Spacers, & Shims, (First Boom Section)4232181767981911012115516151413SERVICE NOTES:1. Add bearing p

HYDRAULIC COMPONENTSTF6-42 915040019-4Figure 9-1 Lift Cylinder2726123456782829798762345111121110313233118192018131415161725212223245303034ITEMS 6, 28

HYDRAULIC COMPONENTS91504001 TF6-42 9-5Figure 9-1 Lift CylinderItem Part Number Qty. Description Rev.91503030 1 LIFT CYLINDER, (includes all items exc

HYDRAULIC COMPONENTSTF6-42 915040019-6Figure 9-1 Lift Cylinder252412345678262779876234511112111029301411617181613141523192021225282815ITEMS 6, 26 &

HYDRAULIC COMPONENTS91504001 TF6-42 9-7Figure 9-1 Lift CylinderItem Part Number Qty. Description Rev.91503030 1 LIFT CYLINDER, (includes all items exc

HYDRAULIC COMPONENTSTF6-42 915040019-8Figure 9-1 Lift Cylinder2526282723244523169910117811918171615131420212222292830232412S/N 0160010695 & After

HYDRAULIC COMPONENTS91504001 TF6-42 9-9Figure 9-1 Lift CylinderItem Part Number Qty. Description Rev.91503160 1 LIFT CYLINDER, (includes items 1 thru

HYDRAULIC COMPONENTSTF6-42 915040019-10Figure 9-2 Crowd Cylinder - Iowa112112012213314415516617719914891018

HYDRAULIC COMPONENTS91504001 TF6-42 9-11Figure 9-2 Crowd Cylinder - IowaItem Part Number Qty. Description Rev.91503032 1 CROWD CYLINDER, (includes all

HYDRAULIC COMPONENTSTF6-42 915040019-12Figure 9-3 Tilt Cylinder - Iowa2423222120781011121314151617198124335671991815

HYDRAULIC COMPONENTS91504001 TF6-42 9-13Figure 9-3 Tilt Cylinder - IowaItem Part Number Qty. Description Rev.91503029 1 TILT CYLINDER, (includes all i

BOOM91504001 TF6-42 2-5Figure 2-2 Bearing Pads, Spacers, & Shims, (First Boom Section)Item Part Number Qty. Description Rev.1 Ref FIRST BOOM SECTI

HYDRAULIC COMPONENTSTF6-42 915040019-14Figure 9-4 Compensating Cylinder12345671312111314151617181982097252122232610212223242728S/N 0192001 thru 019200

HYDRAULIC COMPONENTS91504001 TF6-42 9-15Figure 9-4 Compensating CylinderItem Part Number Qty. Description Rev.91403585 1 COMPENSATING CYLINDER, (inclu

HYDRAULIC COMPONENTSTF6-42 915040019-16Figure 9-4 Compensating Cylinder1234567131211131415161718198259720102122232428292627PY3900S/N 0160007897

HYDRAULIC COMPONENTS91504001 TF6-42 9-17Figure 9-4 Compensating CylinderItem Part Number Qty. Description Rev.91403585 1 COMPENSATING CYLINDER, (inclu

HYDRAULIC COMPONENTSTF6-42 915040019-18Figure 9-4 Compensating Cylinder1234567131211131415161718198229723102426252420212526S/N 0160008040 thru 0160013

HYDRAULIC COMPONENTS91504001 TF6-42 9-19Figure 9-4 Compensating CylinderItem Part Number Qty. Description Rev.91403585 1 COMPENSATING CYLINDER, (inclu

HYDRAULIC COMPONENTSTF6-42 915040019-20Figure 9-4 Compensating CylinderPX004044064034054044024016533033023013032178102102202604603510607605519521S/N 0

HYDRAULIC COMPONENTS91504001 TF6-42 9-21Figure 9-4 Compensating CylinderItem Part Number Qty. Description Rev. 91413154 1 COMPENSATING CYLINDER, (incl

HYDRAULIC COMPONENTSTF6-42 915040019-22Figure 9-5 Sway Cylinder - Iowa124335678910111213141517818171617191919

HYDRAULIC COMPONENTS91504001 TF6-42 9-23Figure 9-5 Sway Cylinder - IowaItem Part Number Qty. Description Rev.91503031 1 SWAY CYLINDER, (includes all i

BOOMTF6-42 915040012-6Figure 2-3 Second Boom Section432567891789101143222262712223242528132324291219191919141816171715182021

HYDRAULIC COMPONENTSTF6-42 915040019-24Figure 9-6 Stabilizer Cylinder - Iowa12433567891011121314151781817161719191920

HYDRAULIC COMPONENTS91504001 TF6-42 9-25Figure 9-6 Stabilizer Cylinder - IowaItem Part Number Qty. Description Rev.91503028 1 STABILIZER CYLINDER, (in

HYDRAULIC COMPONENTSTF6-42 915040019-26Figure 9-7 Main Control Valve

HYDRAULIC COMPONENTS91504001 TF6-42 9-27Figure 9-7 Main Control ValveItem Part Number Qty. Description Rev.91503064 1 MAIN HYDRAULIC CONTROL VALVE, (i

HYDRAULIC COMPONENTSTF6-42 915040019-2891404178 6 VALVE SECTION SEAL KIT, (includes items 32 & 33)91404179 1 MAIN RELIEF SEAL KIT, (includes items

HYDRAULIC COMPONENTS91504001 TF6-42 9-29Figure 9-7 Main Control Valve (Continued)Item Part Number Qty. Description Rev.

HYDRAULIC COMPONENTSTF6-42 915040019-30Figure 9-8 Pilot Control Valve

HYDRAULIC COMPONENTS91504001 TF6-42 9-31Figure 9-8 Pilot Control ValveItem Part Number Qty. Description Rev.91503026 1 PILOT CONTROL VALVE, (includes

HYDRAULIC COMPONENTSTF6-42 915040019-32Figure 9-9 Implement Pump111234518671312810148912151013916171617S/N 0192001 thru 0192007 & 0160000052 thru0

HYDRAULIC COMPONENTS91504001 TF6-42 9-33Figure 9-9 Implement PumpItem Part Number Qty. Description Rev.91473075 1 IMPLEMENT PUMP, (includes all items)

BOOM91504001 TF6-42 2-7Figure 2-3 Second Boom SectionItem Part Number Qty. Description Rev.1 91476042 1 SECOND BOOM SECTION2 91403023 2 PUSH BEAM PIN3

HYDRAULIC COMPONENTSTF6-42 915040019-34Figure 9-9 Implement Pump12346751086547912111211S/N 0160000141 & After excluding0160000152, 0160000157, 016

HYDRAULIC COMPONENTS91504001 TF6-42 9-35 Figure 9-9 Implement PumpItem Part Number Qty. Description Rev.91473190 1 IMPLEMENT PUMP, (includes all items

HYDRAULIC COMPONENTSTF6-42 915040019-36Figure 9-10 Hydraulic Tank Assembly13236372320212324925173334381615121110141387546262728213529213130221819

HYDRAULIC COMPONENTS91504001 TF6-42 9-37Figure 9-10 Hydraulic Tank AssemblyItem Part Number Qty. Description Rev.91475011 Ref HYDRAULIC TANK ASSY, (in

HYDRAULIC COMPONENTSTF6-42 915040019-38Figure 9-11 Sway Cylinder Valve21314

HYDRAULIC COMPONENTS91504001 TF6-42 9-39Figure 9-11 Sway Cylinder ValveItem Part Number Qty. Description Rev.91473188 1 SWAY CYLINDER VALVE ASSY, (inc

HYDRAULIC COMPONENTSTF6-42 915040019-40Figure 9-12 Brake Valve1020222425264894923272829505144214011121314151617181941284243244539464730303130313031343

HYDRAULIC COMPONENTS91504001 TF6-42 9-41Figure 9-12 Brake ValveItem Part Number Qty. Description Rev.91473160 1 BRAKE VALVE ASSY, (includes all items)

HYDRAULIC COMPONENTSTF6-42 915040019-4249 1 SPRING50 91474461 1 O-RING51 91474462 1 FITTING91474428 1 PISTON KIT, (includes items 9, 13 & 16)91474

HYDRAULIC COMPONENTS91504001 TF6-42 9-43Figure 9-12 Brake Valve (Continued)Item Part Number Qty. Description Rev.S/N 0192001 thru 0192007 & 016000

BOOMTF6-42 915040012-8Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)24224216323272551098111213141522262322163231718102019271SERVI

HYDRAULIC COMPONENTSTF6-42 915040019-44Figure 9-12 Brake Valve1102345678911212012131415161718193022232425262728293141403242334334353637383915151516163

HYDRAULIC COMPONENTS91504001 TF6-42 9-45 Figure 9-12 Brake ValveItem Part Number Qty. Description Rev.91513072 1 POWER BRAKE VALVE, (includes all item

HYDRAULIC COMPONENTSTF6-42 915040019-4691474428 1 PISTON KIT, (includes items 9 thru 11)91474429 1 COVER KIT, (includes items 5 & 7)91474430 1 MAK

HYDRAULIC COMPONENTS91504001 TF6-42 9-47 Figure 9-12 Brake Valve (Continued)Item Part Number Qty. Description Rev.S/N 0160000170 thru 0160017549 exclu

HYDRAULIC COMPONENTSTF6-42 915040019-48Figure 9-12 Brake ValvePAL5170123456789101112522122201918171643414445464748141523242513264914153233313029282227

HYDRAULIC COMPONENTS91504001 TF6-42 9-49Figure 9-12 Brake ValveItem Part Number Qty. Description Rev. 1001106836 1 BRAKE VALVE, (includes items 1 thru

HYDRAULIC COMPONENTSTF6-42 915040019-5050 1 HOUSING51 2 SPOOL52 70023038 2 POPPETNOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGUREFigure 9-12

HYDRAULIC COMPONENTS91504001 TF6-42 9-51Figure 9-12 Brake Valve (Continued)Item Part Number Qty. Description Rev.S/N 0160019117 & After

HYDRAULIC COMPONENTSTF6-42 915040019-52Figure 9-13 Priority Valve149881011312615131423567S/N 0192001 thru 0192007& 0160000052 thru 0160001857

HYDRAULIC COMPONENTS91504001 TF6-42 9-53Figure 9-13 Priority ValveItem Part Number Qty. Description Rev.91473159 1 PRIORITY VALVE ASSY, (includes all

BOOM91504001 TF6-42 2-9Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)Item Part Number Qty. Description Rev.1 Ref SECOND BOOM SECT

HYDRAULIC COMPONENTSTF6-42 915040019-54Figure 9-13 Priority Valve14988 310613111223567S/N 0160001868 & After

HYDRAULIC COMPONENTS91504001 TF6-42 9-55 Figure 9-13 Priority ValveItem Part Number Qty. Description Rev.91473191 1 PRIORITY VALVE ASSY, (includes all

HYDRAULIC COMPONENTSTF6-42 915040019-56Figure 9-14 Steer Select Valve1234567B1B2A17897

HYDRAULIC COMPONENTS91504001 TF6-42 9-57Figure 9-14 Steer Select ValveItem Part Number Qty. Description Rev.91473091 1 STEER SELECT VALVE, (includes a

HYDRAULIC COMPONENTSTF6-42 915040019-58Figure 9-15 Directional Valve123487656748321910

HYDRAULIC COMPONENTS91504001 TF6-42 9-59\Figure 9-15 Directional ValveItem Part Number Qty. Description Rev.91503036 1 DIRECTIONAL VALVE, (includes al

HYDRAULIC COMPONENTSTF6-42 915040019-60Figure 9-16 Auxiliary Motor/Pump123456789

HYDRAULIC COMPONENTS91504001 TF6-42 9-61Figure 9-16 Auxiliary Motor/PumpItem Part Number Qty. Description Rev.91503034 1 AUXILIARY MOTOR/PUMP, (includ

HYDRAULIC COMPONENTSTF6-42 915040019-62Figure 9-17 Solenoid Valve1342

HYDRAULIC COMPONENTS91504001 TF6-42 9-63Figure 9-17 Solenoid ValveItem Part Number Qty. Description Rev.91043446 1 3-WAY SOLENOID VALVE, (includes all

BOOMTF6-42 915040012-10Figure 2-5 Third Boom Section23643578391010113111214101151817161920SERVICE NOTES:1. Add bearing pad shims & spacers as requ

HYDRAULIC COMPONENTSTF6-42 915040019-64Figure 9-18 Remote Brake Valve123

HYDRAULIC COMPONENTS91504001 TF6-42 9-65Figure 9-18 Remote Brake ValveItem Part Number Qty. Description Rev.91503123 1 REMOTE BRAKE VALVE, (includes a

HYDRAULIC COMPONENTSTF6-42 915040019-66Figure 9-19 Decompression Valve1234

HYDRAULIC COMPONENTS91504001 TF6-42 9-67Figure 9-19 Decompression ValveItem Part Number Qty. Description Rev.91503093 1 DECOMPRESSION VALVE, (includes

HYDRAULIC COMPONENTSTF6-42 915040019-68Figure 9-20 Transformer Platform Rotate Cylinder3614131014291187125S/N 0192001 thru 0192007& 0160000052 thr

HYDRAULIC COMPONENTS91504001 TF6-42 9-69Figure 9-20 Transformer Platform Rotate CylinderItem Part Number Qty. Description Rev.1684252 1 TRANSFORMER PL

HYDRAULIC COMPONENTSTF6-42 915040019-70Figure 9-20 Transformer Platform Rotate Cylinder3614131014291187125S/N 0160000258 & Afterexcluding 01600002

HYDRAULIC COMPONENTS91504001 TF6-42 9-71Figure 9-20 Transformer Platform Rotate CylinderItem Part Number Qty. Description Rev.1684264 1 TRANSFORMER PL

HYDRAULIC COMPONENTSTF6-42 915040019-72Figure 9-21 Transformer Platform Double Pilot Check Valve123434

HYDRAULIC COMPONENTS91504001 TF6-42 9-73Figure 9-21 Transformer Platform Double Pilot Check ValveItem Part Number Qty. Description Rev.4641252 1 TRANS

BOOM91504001 TF6-42 2-11Figure 2-5 Third Boom SectionItem Part Number Qty. Description Rev.1 91506005 1 THIRD BOOM SECTION2 88201036 2 HEX HD CAPSCREW

HYDRAULIC COMPONENTSTF6-42 915040019-74Figure 9-22 Sway Cylinder Valve42131

HYDRAULIC COMPONENTS91504001 TF6-42 9-75Figure 9-22 Sway Cylinder ValveItem Part Number Qty. Description Rev.91403180 1 SWAY CYLINDER VALVE ASSY, (inc

HYDRAULIC COMPONENTSTF6-42 915040019-76This Page Intentionally Left Blank

91504001 TF6-42SECTION 10 ELECTRICAL

ELECTRICALTF6-42 9150400110-2Figure 10-1 Battery & Cables10257516389447

ELECTRICAL91504001 TF6-42 10-3Figure 10-1 Battery & CablesItem Part Number Qty. Description Rev.1 91083483 1 BATTERY, (12 volt, 1000 amps), TOP ST

ELECTRICALTF6-42 9150400110-4Figure 10-2 Auxiliary Motor/Pump13245678910111498787171615181941213202221NOTE: FOR INFORMATION ON THE AUXILIARY PUMP’S HY

ELECTRICAL91504001 TF6-42 10-5Figure 10-2 Auxiliary Motor/PumpItem Part Number Qty. Description Rev.1 Ref BATTERY & CABLES, (see Figure 10-1 for d

ELECTRICALTF6-42 9150400110-6Figure 10-3 Cab Harness14151617181912345781313620212292122231022242511212226122225NORMAL POSITIONU SRV BRK -

ELECTRICAL91504001 TF6-42 10-7Figure 10-3 Cab HarnessItem Part Number Qty. Description Rev.91503077 1 CAB HARNESS, (includes all items)1 1001117019 6

EFFECTIVITY PAGETF6-42 91504001-ii

BOOMTF6-42 915040012-12Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)12341136115751428910SERVICE NOTES:1. Add bearing pad shims &a

ELECTRICALTF6-42 9150400110-8Figure 10-4 Engine Harness17671819291717353642436733341423567313223710133031237101112131234567237910235678171516146718192

ELECTRICAL91504001 TF6-42 10-9Figure 10-4 Engine HarnessItem Part Number Qty. Description Rev.91503060 1 ENGINE HARNESS, (includes items 1 thru 36)1 9

ELECTRICALTF6-42 9150400110-10Figure 10-4 Engine Harness1767181929171735364546673334142356731322371013303137383940412371011121312345672379102356783536

ELECTRICAL91504001 TF6-42 10-11 Figure 10-4 Engine HarnessItem Part Number Qty. Description Rev.91503147 1 ENGINE HARNESS, (includes all items except

ELECTRICALTF6-42 9150400110-12Figure 10-4 Engine HarnessBAABABABABACBABABABAB1011021031041051234567237111213142356782379101516492223242519202117184967

ELECTRICAL91504001 TF6-42 10-13Figure 10-4 Engine HarnessItem Part Number Qty. Description Rev. 91503153 1 ENGINE HARNESS, (includes items 1 thru 48)

ELECTRICALTF6-42 9150400110-14101 91143155 1 PROXIMITY SENSOR SWITCH102 91503103 1 DEUTSCH CONN103 91503104 1 DEUTSCH LOCK104 4460466 1 DEUTSCH PL

ELECTRICAL91504001 TF6-42 10-15Figure 10-4 Engine HarnessItem Part Number Qty. Description Rev.S/N 0160006707 & Afterincluding 0160000198 & 01

ELECTRICALTF6-42 9150400110-16Figure 10-5 Right & Left Boom Harness48106234594571410623PINDESIGNATIONABCFGHJKLWIRECOLORBLACKBLUEBLACK/BLUEREDORANG

ELECTRICAL91504001 TF6-42 10-17Figure 10-5 Right & Left Boom HarnessItem Part Number Qty. Description Rev.91503051 1 RIGHT BOOM HARNESS, (includes

BOOM91504001 TF6-42 2-13Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)Item Part Number Qty. Description Rev.1 Ref THIRD BOOM SECTI

ELECTRICALTF6-42 9150400110-18Figure 10-6 Transformer Platform Harness12455423ABCFGHJKLMNPRSTVWXBLACKBLUEBLACK/BLUEREDORANGERED/BLACKBROWNYELLOWRED/BL

ELECTRICAL91504001 TF6-42 10-19Figure 10-6 Transformer Platform HarnessItem Part Number Qty. Description Rev.91503068 1 TRANSFORMER PLATFORM HARNESS,

ELECTRICALTF6-42 9150400110-20Figure 10-7 Boom Sensor HarnessA1000# RANGE YELLOW/BROWN 16ELEV SW SGN YELLOW/VIOLET 16EXT SW SGN BROWN/PINK 16PLAT CONN

ELECTRICAL91504001 TF6-42 10-21Figure 10-7 Boom Sensor HarnessItem Part Number Qty. Description Rev.91503073 1 BOOM SENSOR HARNESS, (includes items 1

ELECTRICALTF6-42 9150400110-22Figure 10-8 Transformer Platform Control Box Assembly6927288485865062515226127192277782022777823104761318819227778172563

ELECTRICAL91504001 TF6-42 10-23Figure 10-8 Transformer Platform Control Box AssemblyItem Part Number Qty. Description Rev.0861520 1 TRANSFORMER PLATFO

ELECTRICALTF6-42 9150400110-2448 4360031 1 FOOT SWITCH49 3539275 1 RELAY MOUNTING PLATE50 4922689 1 HARNESS ASSY, (includes items 1, 2, 33, 36 & 7

ELECTRICAL91504001 TF6-42 10-2597 4460603 2 TERMINAL BUSS BAR, (10pos) CUTFigure 10-8 Transformer Platform Control Box Assembly (Continued)Item Part N

ELECTRICALTF6-42 9150400110-26This Page Intentionally Left Blank

91504001 TF6-42SECTION 11 DECALS

BOOMTF6-42 915040012-14Figure 2-7 Push Beam/Extend Chain & Roller Assembly123465789101132112141315212223201718181719161717NOTE: THE CHAIN CLEVIS R

DECALSTF6-42 9150400111-2Figure 11-1 Cab & Frame Decals2315456755222123TF6-42TF6-422525PY3290

DECALS91504001 TF6-42 11-3Figure 11-1 Cab & Frame Decals (Continued)14151617181910913811201212241326PY3300WORK PLATFORM6 FT. MAST100° SWINGCARRIAG

DECALSTF6-42 9150400111-4Figure 11-1 Cab & Frame DecalsItem Part Number Qty. Description Rev.1 91503107 1 OIL LEVEL DECAL2 91503097 1 MOVING PARTS

DECALS91504001 TF6-42 11-5Figure 11-1 Cab & Frame Decals (Continued)Item Part Number Qty. Description Rev.

DECALSTF6-42 9150400111-6Figure 11-2 Boom Decals20-1/237-1/452-1/26179-1/21001219-11/16TYP.11722345687977111011VIEW A-AVIEW B-BBBAAS/N 0192001

DECALS91504001 TF6-42 11-7Figure 11-2 Boom DecalsItem Part Number Qty. Description Rev.1 91503128 2 TF6-42 DECAL2 91473132 2 JLG/GRADALL DECAL - WHITE

DECALSTF6-42 9150400111-8Figure 11-2 Boom Decals921101321934568367811991212VIEW A-AVIEW B-BBBAAVIEW OF BOOM ANGLE INDICATORS/N 00160006622 thru 016001

DECALS91504001 TF6-42 11-9 Figure 11-2 Boom DecalsItem Part Number Qty. Description Rev.1 1705864 2 12” JLG DECAL2 1706205 2 TRANSFORMER DECAL3 902004

DECALSTF6-42 9150400111-10Figure 11-3 Transformer Platform Decals123415567142143141110107111126125108109855EXPLODED VIEW OF CONTROL BOX

DECALS91504001 TF6-42 11-11Figure 11-3 Transformer Platform DecalsItem Part Number Qty. Description Rev.0272098 1 TRANSFORMER PLATFORM DECAL INSTALLAT

BOOM91504001 TF6-42 2-15Figure 2-7 Push Beam/Extend Chain & Roller AssemblyItem Part Number Qty. Description Rev.1 91503007 2 LEAF CHAIN 8442 8863

DECALSTF6-42 9150400111-12This Page Intentionally Left Blank

91504001 TF6-42SECTION 12 OPTIONS

OPTIONSTF6-42 9150400112-2Figure 12-1 Heater Option Assembly25261920283019202831171819201819202116GRD+FAN WIRING101112BAT FANGND FANWIRING CHART"

OPTIONS91504001 TF6-42 12-3Figure 12-1 Heater Option Assembly (Continued)501572932471920215455464845565758515253433192027284919202628LOWHSWBATHSWNOT U

OPTIONSTF6-42 9150400112-4Figure 12-1 Heater Option AssemblyItem Part Number Qty. Description Rev.91475067 Ref HEATER OPTION ASSY W/STANDARD SEAT, (in

OPTIONS91504001 TF6-42 12-546 80363106 2 VENT, CIRCULAR47 91403538 3 VENT, RECTANGULAR48 91403596 2 VENT REDUCER49 91403280 1 HEATER UNIT, (includes i

OPTIONSTF6-42 9150400112-6Figure 12-1 Heater Option AssemblyEF ABCDABGND HSWBAT HSWBAT WSWHIG WSWLOW WSWWAS WSWPAR WSWBAT WSWBAT HSWGND HSWPAR WSWWAS

OPTIONS91504001 TF6-42 12-7 Figure 12-1 Heater Option AssemblyItem Part Number Qty. Description Rev.91475109 1 OPEN CAB HEATER OPTION, (includes all i

OPTIONSTF6-42 9150400112-8Figure 12-2 Cold Start Installation1234657BAKOMPACKBILEFT HAND FILTER FITTING212020 12V DCIN-LINE FUSE HARNESS TIE WRAP TO

OPTIONS91504001 TF6-42 12-9Figure 12-2 Cold Start InstallationItem Part Number Qty. Description Rev.91505042 1 COLD START INSTALLATION, (includes item

BOOMTF6-42 915040012-16Figure 2-8 Quick Switch Assembly123457111089131214151617618SERVICE NOTES:Use loctite, (14403364), on all bolt threads.

OPTIONSTF6-42 9150400112-10Figure 12-3 Block Heater InstallationFRONT1

OPTIONS91504001 TF6-42 12-11Figure 12-3 Block Heater InstallationItem Part Number Qty. Description Rev.80375012 1 BLOCK HEATER INSTALLATION, (includes

OPTIONSTF6-42 9150400112-12Figure 12-4 Auxiliary Electrics AssemblyMALEFEMALEFEMALESWINGSIDE SHIFTMAST23456978GND 85GND 85SW1-87aPANELLIGHTBULB B+BULB

OPTIONS91504001 TF6-42 12-13Figure 12-4 Auxiliary Electrics Assembly (Continued)"TM" EXTRA (ORANGE)"A" OPEN"LT" SIDE SHI

OPTIONSTF6-42 9150400112-14Figure 12-4 Auxiliary Electrics AssemblyItem Part Number Qty. Description Rev.91505027 1 AUX ELECTRICS ASSY, (includes all

OPTIONS91504001 TF6-42 12-15Figure 12-4 Auxiliary Electrics Assembly (Continued)Item Part Number Qty. Description Rev.

OPTIONSTF6-42 9150400112-16Figure 12-5 Beacon Light PackageTO BEACONTERM 3TERM 2LOWFLUIDBRAKE4 X 44 X 2BEACONMACHINE MUST BEIN NEUTRAL ANDPARK BRAKE O

OPTIONS91504001 TF6-42 12-17Figure 12-5 Beacon Light PackageItem Part Number Qty. Description Rev.91475059 1 BEACON LIGHT PACKAGE, (includes all items

OPTIONSTF6-42 9150400112-18Figure 12-6 Tire Sealant OptionCONTAINSTIRESEALANT9134-3217(-)1CONTAINSTIRESEALANT9134-3217(-)CONTAINSTIRESEALANT9134-3217(

OPTIONS91504001 TF6-42 12-19Figure 12-6 Tire Sealant OptionItem Part Number Qty. Description Rev.91505040 1 TIRE SEALANT OPTION, (includes all items)1

BOOM91504001 TF6-42 2-17Figure 2-8 Quick Switch AssemblyItem Part Number Qty. Description Rev.91405032 1 QUICK SWITCH ASSY, (includes items 3, 4, 7 th

OPTIONSTF6-42 9150400112-20Figure 12-7 Remote Oil Filter Kit7569101111111116171917181718123162021FRONT OF MACHINEOUTER SIDE OFTHE ENGINE POD1314154128

OPTIONS91504001 TF6-42 12-21Figure 12-7 Remote Oil Filter KitItem Part Number Qty. Description Rev.91475069 1 REMOTE OIL FILTER OPTION, (includes all

OPTIONSTF6-42 9150400112-22Figure 12-7 Turbo Engine Remote Oil Filter1110781191611171911123162021171913141542223FRONT OF MACHINEOUTER SIDE OFTHE ENGIN

OPTIONS91504001 TF6-42 12-23 Figure 12-7 Turbo Engine Remote Oil FilterItem Part Number Qty. Description Rev.91475070 1 TURBO REMOTE OIL FILTER OPTION

OPTIONSTF6-42 9150400112-24Figure 12-8 Suspension Seat Option200NO. 702121NO. 702121HEIGHTHEIGHT ADJUSTMENTADJUSTMENTWEIGHTWEIGHT BRINGS BRINGS TTO

OPTIONS91504001 TF6-42 12-25Figure 12-8 Suspension Seat OptionItem Part Number Qty. Description Rev.1 SUSPENSION SEAT OPTION W/OPEN CAB, (includes all

OPTIONSTF6-42 9150400112-26Figure 12-9 Sway Cylinder19121715161414532121311871869101914

OPTIONS91504001 TF6-42 12-27Figure 12-9 Sway CylinderItem Part Number Qty. Description Rev.91403279 1 SWAY CYLINDER, (includes all items)1 91144038 1

OPTIONSTF6-42 9150400112-28Figure 12-10 5” & 8” Winch

OPTIONS91504001 TF6-42 12-29Figure 12-10 5” & 8” WinchItem Part Number Qty. Description Rev.91413160 1 WINCH, 5” DRUM, (includes all items on this

BOOMTF6-42 915040012-18This Page Intentionally Left Blank

OPTIONSTF6-42 9150400112-3047 91404420 2 BEARING HUB48 91404421 2 OIL SEAL49 8 CAP SCREW, 3/8X1-1/250 8 LOCK WASHER51 91404424 1 GREASE FITTING52 5 NU

OPTIONS91504001 TF6-42 12-31Figure 12-10 5” & 8” Winch (Continued)Item Part Number Qty. Description Rev.

OPTIONSTF6-42 9150400112-32Figure 12-11 Truss Boom Pressure Reducer Valve - 1200 PSI13452

OPTIONS91504001 TF6-42 12-33Figure 12-11 Truss Boom Pressure Reducer Valve - 1200 PSIItem Part Number Qty. Description Rev.91413041 1 TRUSS BOOM PRESS

OPTIONSTF6-42 9150400112-34Figure 12-12 Winch Motor

OPTIONS91504001 TF6-42 12-35Figure 12-12 Winch MotorItem Part Number Qty. Description Rev.91413039 1 WINCH MOTOR, (includes all items)1 91414051 1 DUS

OPTIONSTF6-42 9150400112-36Figure 12-13 Swing Cylinder1423567177161011149121315818

OPTIONS91504001 TF6-42 12-37Figure 12-13 Swing CylinderItem Part Number Qty. Description Rev.91403322 1 SWING CYLINDER, (includes all items)1 91144125

OPTIONSTF6-42 9150400112-38Figure 12-14 Turbo Option91067843152NOTE: AFTER S/N 0160002686, SEE SECTION 4 FOR DETAILS.S/N 0192001 thru 0192007 &

OPTIONS91504001 TF6-42 12-39Figure 12-14 Turbo OptionItem Part Number Qty. Description Rev.91505047 1 TURBO OPTION, (includes all items)1 Ref TURBO EN

91504001 TF6-42SECTION 3 ATTACHMENTS

OPTIONSTF6-42 9150400112-40Figure 12-15 Turbo Engine Assembly, L.H. View1929301750 585759605960616222236364656694945251ENG SPD +ENG SPD -TURB SPD +TUR

OPTIONS91504001 TF6-42 12-41Figure 12-15 Turbo Engine Assembly, L.H. ViewItem Part Number Qty. Description Rev.91505045 Ref TURBO ENGINE ASSY, (includ

OPTIONSTF6-42 9150400112-4247 Ref TURBO AIR CLEANER & INSTALLATION, (see Figure 12-19 for details)48 77383377 1 STARTER RELAY49 83201044 4 HEX HD

OPTIONS91504001 TF6-42 12-43Figure 12-15 Turbo Engine Assembly, L.H. View (Continued)Item Part Number Qty. Description Rev.S/N 0192001 thru 0192007 &a

OPTIONSTF6-42 9150400112-44Figure 12-16 Turbo Engine Assembly, R.H. View891076531241112131415GND-4GND-3GND-2GND-1GND-AGND-9GND-BGND-CGND-DGND-EGND-5GN

OPTIONS91504001 TF6-42 12-45Figure 12-16 Turbo Engine Assembly, R.H. ViewItem Part Number Qty. Description Rev.91505045 Ref TURBO ENGINE ASSY, (includ

OPTIONSTF6-42 9150400112-46Figure 12-17 Deere Turbo EngineNOTE: AFTER S/N 0160002686, SEE FIGURE 4-3 FOR DETAILS.S/N 0192001 thru 01920

OPTIONS91504001 TF6-42 12-47Figure 12-17 Deere Turbo EngineItem Part Number Qty. Description Rev.91473017 1 JOHN DEERE ENGINE, TURBO, (includes all it

OPTIONSTF6-42 9150400112-4891404257 1 GASKET, VALVE COVER91404258 1 FILLER CAP, VALVE COVERFigure 12-17 Deere Turbo Engine (Continued)Item Part Number

OPTIONS91504001 TF6-42 12-49Figure 12-17 Deere Turbo Engine (Continued)Item Part Number Qty. Description Rev.S/N 0192001 thru 0192007 &0160000052

ATTACHMENTSTF6-42 915040013-2Figure 3-1 48” & 72” Carriage Assembly12345678

OPTIONSTF6-42 9150400112-50Figure 12-18 Turbo Radiator Assembly234162852930314291819202523228169102424111312141513121819202928292120181717773334333226

OPTIONS91504001 TF6-42 12-51Figure 12-18 Turbo Radiator AssemblyItem Part Number Qty. Description Rev.91475017 1 RADIATOR ASSY, (includes items 5 thru

OPTIONSTF6-42 9150400112-52Figure 12-19 Turbo Air Cleaner & Installation13151413212171110818191818212218167546926252017162324NOTE: AFTER S/N 01600

OPTIONS91504001 TF6-42 12-53Figure 12-19 Turbo Air Cleaner & InstallationItem Part Number Qty. Description Rev.91515041 1 AIR CLEANER ASSY, (inclu

OPTIONSTF6-42 9150400112-54Figure 12-20 Turbo Exhaust Installation421474849109654111234NOTE: AFTER S/N 0160002686, SEE FIGURE 4-7 FOR D

OPTIONS91504001 TF6-42 12-55Figure 12-20 Turbo Exhaust InstallationItem Part Number Qty. Description Rev.1 91503145 1 MUFFLER TUBE2 91163035 1 MUFFLER

OPTIONSTF6-42 9150400112-56Figure 12-21 Worklight Package11121314111213262728STOP LTSTOP SWGND LGND L1STOP SWDOME LTSTOP LTWORK LTLIGHT-1LIGHT SWWORK

OPTIONS91504001 TF6-42 12-57Figure 12-21 Worklight Package (Continued)133041636293233AC BAABBCCAACC BBGND-2GND-1TAIL-LTSTOP-LTBACK-LTBACK-LTSTOP-LTABW

OPTIONSTF6-42 9150400112-58Figure 12-21 Worklight Package (Continued)234567891011121315116171814(30A)OPT_PWR(25A)FAN/HTR(25A)W/W(25A)LIGHTS(10A)RELAYS

OPTIONS91504001 TF6-42 12-59Figure 12-21 Worklight PackageItem Part Number Qty. Description Rev.91475062 1 WORKLIGHT PACKAGE, (includes all items), (S

ATTACHMENTS91504001 TF6-42 3-3Figure 3-1 48” & 72” Carriage AssemblyItem Part Number Qty. Description Rev.91405073 1 48” CARRIAGE ASSY, (includes

OPTIONSTF6-42 9150400112-60Figure 12-22 Starter Kit342361LEECE-NEVILLE & PRESTOLITE STARTERS NO LONGER AVAILABLE, ORDER DENSO STARTER KIT FOR REPL

OPTIONS91504001 TF6-42 12-61Figure 12-22 Starter KitItem Part Number Qty. Description Rev. 91415083 1 STARTER KIT, (includes all items) A1 7026921 1

OPTIONSTF6-42 9150400112-62Figure 12-23 Fuel/Water Separator Installation13425678910111011

OPTIONS91504001 TF6-42 12-63Figure 12-23 Fuel/Water Separator InstallationItem Part Number Qty. Description Rev. 91475107 1 FUEL/WATER SEPARATOR INSTA

OPTIONSTF6-42 9150400112-64Figure 12-24 Standard Seat Replacement Kit234S/N 0160013983 & After

OPTIONS91504001 TF6-42 12-65Figure 12-24 Standard Seat Replacement KitItem Part Number Qty. Description Rev.2915166 1 STANDARD SEAT REPLACEMENT KIT, (

OPTIONSTF6-42 9150400112-66Figure 12-25 Heavy Seat Replacement Kit2354564S/N 0160013983 & After

OPTIONS91504001 TF6-42 12-67Figure 12-25 Heavy Seat Replacement KitItem Part Number Qty. Description Rev.2915167 1 HEAVY SEAT REPLACEMENT KIT, (includ

OPTIONSTF6-42 9150400112-68This Page Intentionally Left Blank

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.91504001 TF6-42 iiiSECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHMENTSTF6-42 915040013-4Figure 3-2 Buckets

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX91504001 TF6-42 14-1SECTION 14 PART NUMBER INDEX0100011 ...

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXTF6-42 9150400114-24460631 ... 10-244460632 ...

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX91504001 TF6-42 14-37029870 ... 9-217029871 ...

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXTF6-42 9150400114-483201058 ... 1-3, 1-783201092 ...

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX91504001 TF6-42 14-512-17885010051-3, 1-7, 2-11, 3-11, 3-13, 3-19, 9-37

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXTF6-42 9150400114-690554010 ... 3-2390554011 ...

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX91504001 TF6-42 14-791403299 ... 12-491403304 ...

ATTACHMENTS91504001 TF6-42 3-5Figure 3-2 BucketsItem Part Number Qty. Description Rev.91405054 1 60” BUCKET, 3/4 YARD91405055 1 74” BUCKET, 1-1/4 YARD

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXTF6-42 9150400114-891404330 ... 6-1991404331 ...

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX91504001 TF6-42 14-991473108 ...4-27, 4-29, 12-5191473115 ...

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXTF6-42 9150400114-1091474230 ... 4-45, 4-4791474231 ...

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX91504001 TF6-42 14-1191474501 ...12-21, 12-2391474502 ...

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXTF6-42 9150400114-1291503152 ... 10-391503153 ...

JLG Worldwide LocationsAn Oshkosh Corporation Companywww.jlg.com91504001JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 24

ATTACHMENTSTF6-42 915040013-6Figure 3-3 48” & 72” Slope Piler Carriage1125110242721227314284153152961930720328233396786781116343536373839402121221

ATTACHMENTS91504001 TF6-42 3-7Figure 3-3 48” & 72” Slope Piler CarriageItem Part Number Qty. Description Rev.91405079 1 72” SLOPE PILER CARRIAGE,

ATTACHMENTSTF6-42 915040013-8Figure 3-4 10’ & 15’ Truss Boom AssemblyENLARGED VIEW123456789101112

ATTACHMENTS91504001 TF6-42 3-9Figure 3-4 10’ & 15’ Truss Boom AssemblyItem Part Number Qty. Description Rev.91405083 1 10’ TRUSS BOOM ASSY, (inclu

ATTACHMENTSTF6-42 915040013-10Figure 3-5 10’ & 15’ Truss Boom Assembly w/Winch12333031627242529728342234281934282126193428201211810913231718451415

ATTACHMENTS91504001 TF6-42 3-11Figure 3-5 10’ & 15’ Truss Boom Assembly w/WinchItem Part Number Qty. Description Rev.91405081 1 10’ TRUSS BOOM ASS

ATTACHMENTSTF6-42 915040013-12Figure 3-6 100 Degree Swing Fork AssemblyWARNINGLeftRight123738954555253515768910411344712131415192122232018172524251718

ATTACHMENTS91504001 TF6-42 3-13Figure 3-6 100 Degree Swing Fork AssemblyItem Part Number Qty. Description Rev.91405075 1 100 DEGREE SWING FORK ASSY, (

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.TF6-42 91504001iv4-12 Transmission - Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHMENTSTF6-42 915040013-1449 88662006 2 CONNECTOR, (includes item 38)50 84719760 2 HOSE ASSY51 88662106 2 ELBOW, 90 DEGREE, (swivel nut)52 9104136

ATTACHMENTS91504001 TF6-42 3-15Figure 3-6 100 Degree Swing Fork Assembly (Continued)Item Part Number Qty. Description Rev.

ATTACHMENTSTF6-42 915040013-16Figure 3-7 Drywall Carriage Assembly123456789101191213

ATTACHMENTS91504001 TF6-42 3-17Figure 3-7 Drywall Carriage AssemblyItem Part Number Qty. Description Rev.91405077 1 DRYWALL CARRIAGE ASSY, (includes a

ATTACHMENTSTF6-42 915040013-18Figure 3-8 100 Degree Drywall Swing Carriage AssemblyLeftRightWARNING373940383940424162646523940960615758565768910411344

ATTACHMENTS91504001 TF6-42 3-19Figure 3-8 100 Degree Drywall Swing Carriage AssemblyItem Part Number Qty. Description Rev.91405078 1 100 DEGREE DRYWAL

ATTACHMENTSTF6-42 915040013-2049 90553013 2 BOTTOM DRYWALL GUARD50 91403366 2 DRYWALL FORK51 90553012 2 SIDE DRYWALL GUARD52 88551011 8 LOCKWASHER, 3/

ATTACHMENTS91504001 TF6-42 3-21Figure 3-8 100 Degree Drywall Swing Carriage Assembly (Continued)Item Part Number Qty. Description Rev.

ATTACHMENTSTF6-42 915040013-22Figure 3-9 Personnel Platform Assembly2425262723222820ATTACH LANYARD HERE9055-303211734674567R21282914151618172121319891

ATTACHMENTS91504001 TF6-42 3-23Figure 3-9 Personnel Platform AssemblyItem Part Number Qty. Description Rev.91415025 1 PERSONNEL PLATFORM ASSY, (includ

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.91504001 TF6-42 v5-33 Rear Steering Components - Dana . . . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHMENTSTF6-42 915040013-24Figure 3-10 Transformer Platform1234611611131491012678910511192022232124251822726292829227262830313235363435361721335253

ATTACHMENTS91504001 TF6-42 3-25Figure 3-10 Transformer Platform (Continued)3046472037394125404142386444445434748ModelsVIEW OF PLATFORM CONTROLS

ATTACHMENTSTF6-42 915040013-26Figure 3-10 Transformer PlatformItem Part Number Qty. Description Rev.91503055 1 TRANSFORMER PLATFORM, (includes all ite

ATTACHMENTS91504001 TF6-42 3-2748 4846600 1 BOX WELDMENT52 91506015 1 PIN SUPPORT, L.H. WELDMENT53 91506016 1 PIN SUPPORT, R.H. WELDMENT54 91503065 2

ATTACHMENTSTF6-42 915040013-28Figure 3-11 Forks

ATTACHMENTS91504001 TF6-42 3-29Figure 3-11 Forks (Continued)Item Part Number Qty. Description Rev.91403359 2 48” CUBING FORK, 2X2, 3,880 lbs. B9140336

ATTACHMENTSTF6-42 915040013-30Figure 3-12 Fork Mounted Lifting Hook631245NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED.Before S

ATTACHMENTS91504001 TF6-42 3-31Figure 3-12 Fork Mounted Lifting HookItem Part Number Qty. Description Rev. 1 FORK MOUNTED LIFTING HOOK, (includes all

ATTACHMENTSTF6-42 915040013-32Figure 3-12 Fork Mounted Lifting Hook5264317NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED.S/N 200

ATTACHMENTS91504001 TF6-42 3-33 Figure 3-12 Fork Mounted Lifting HookItem Part Number Qty. Description Rev.1 91565094 1 FORK MOUNTED LIFTING HOOK, (i

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.TF6-42 91504001vi8-12 Platform Rotate Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHMENTSTF6-42 915040013-34This Page Intentionally Left Blank

91504001 TF6-42SECTION 4 ENGINE & ATTACHING PARTS

ENGINE & ATTACHING PARTSTF6-42 915040014-2Figure 4-1 Engine Assembly, L.H. View2051722148476772897317181945466971495072222324277138242526713435363

ENGINE & ATTACHING PARTS91504001 TF6-42 4-3Figure 4-1 Engine Assembly, L.H. ViewItem Part Number Qty. Description Rev.91505012 1 ENGINE ASSY, (inc

ENGINE & ATTACHING PARTSTF6-42 915040014-452 77383377 1 STARTER RELAY53 83201044 4 HEX HD CAPSCREW, 5/8-11X454 91473093 4 SHOCK MOUNT55 91081158 4

ENGINE & ATTACHING PARTS91504001 TF6-42 4-5Figure 4-1 Engine Assembly, L.H. View (Continued)Item Part Number Qty. Description Rev.S/N 0192001 thru

ENGINE & ATTACHING PARTSTF6-42 915040014-6Figure 4-1 Engine Assembly, L.H. ViewSTARTER RELAY3856583947584142445658ALT BATALT EXCSNSR40455943465967

ENGINE & ATTACHING PARTS91504001 TF6-42 4-7 Figure 4-1 Engine Assembly, L.H. ViewItem Part Number Qty. Description Rev.91505061 1 ENGINE ASSY, (in

ENGINE & ATTACHING PARTSTF6-42 915040014-851 88521010 4 HEX LOCKNUT, 5/8-1152 91406026 1 LH FRONT ENGINE MOUNT53 83191043 2 HEX HD CAPSCREW, M16X2

ENGINE & ATTACHING PARTS91504001 TF6-42 4-9 Figure 4-1 Engine Assembly, L.H. ViewItem Part Number Qty. Description Rev.S/N 0160003136 & After

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.91504001 TF6-42 viiSECTION 12 – OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE & ATTACHING PARTSTF6-42 915040014-10Figure 4-2 Engine Assembly, R.H. View56781617182112341921910111215131420GND-2GND-1GND-AGND-BGND-CGND-DG

ENGINE & ATTACHING PARTS91504001 TF6-42 4-11Figure 4-2 Engine Assembly, R.H. ViewItem Part Number Qty. Description Rev.91505012 1 ENGINE ASSY, (in

ENGINE & ATTACHING PARTSTF6-42 915040014-12Figure 4-2 Engine Assembly, R.H. View562040352327412441123456740891011401314151617184019364012122382122

ENGINE & ATTACHING PARTS91504001 TF6-42 4-13 Figure 4-2 Engine Assembly, R.H. ViewItem Part Number Qty. Description Rev.91505061 1 ENGINE ASSY, (i

ENGINE & ATTACHING PARTSTF6-42 915040014-14Figure 4-3 Deere EngineS/N 0192001 thru 0192007 &0160000052 thru 0160002686excluding 0160000198

ENGINE & ATTACHING PARTS91504001 TF6-42 4-15Figure 4-3 Deere EngineItem Part Number Qty. Description Rev.91473016 1 JOHN DEERE ENGINE, (includes a

ENGINE & ATTACHING PARTSTF6-42 915040014-16Figure 4-3 Deere EngineS/N 0160003136 thru 0160006622excluding 0160006286

ENGINE & ATTACHING PARTS91504001 TF6-42 4-17 Figure 4-3 Deere EngineItem Part Number Qty. Description Rev.91513231 1 JOHN DEERE ENGINE, 99HP, (inc

ENGINE & ATTACHING PARTSTF6-42 915040014-1891474630 1 ALTERNATOR SUPPORT91474631 1 ALTERNATOR STRAP Figure 4-3 Deere Engine (Continued)Item Part N

ENGINE & ATTACHING PARTS91504001 TF6-42 4-19 Figure 4-3 Deere Engine (Continued)Item Part Number Qty. Description Rev.S/N 0160003136 thru 01600066