Jlg G6-42A Service Manual Manuel d'utilisateur Page 93

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5-5
G6-42A, G9-43A, G10-43A
Axles, Drive Shafts, Wheels and Tires
14. Remove the axles from the machine using the jack,
hoist or overhead crane and sling supporting the
axle. DO NOT raise or otherwise disturb the
machine while removing the axle. Balance the axle
and prevent it from tipping, turning or falling while
removing it from beneath the machine. Place the
axle on a suitable support or holding stand.
5.3.6 Axle Installation
1. Before proceeding, ensure that the machine will
remain in place during axle installation. Block the
front and rear of both tires on the axle that is already
installed on the machine.
2. If applicable, raise the machine using a suitable jack
or hoist. Place suitable supports beneath the frame
and lower the machine onto the supports, allowing
enough room for axle installation. Ensure that the
machine will remain in place during axle installation.
3. Using a suitable jack, hoist or overhead crane and
sling, remove the axle from its support or holding
stand. Balance the axle and prevent it from tipping,
turning or falling while positioning it beneath the
machine. DO NOT raise or otherwise disturb the
machine while installing the axle. Keep the axle
supported and balanced on the jack, hoist or
overhead crane and sling throughout the installation
procedure.
4. Position the axle under the frame, and align the axle
housings with the holes in the frame.
5. Install the four axle bolts and nuts. Tighten and
torque to 340-365 lb-ft (460-495 Nm) on the G6-42A.
Torque bolts to 530-560 lb-ft (718-759 Nm) on the
G9-43A and G10-43A.
6. Move the cylinder into position on the axle cylinder
anchor. Insert a cylinder-mount pin through the
cylinder and cylinder anchor. Secure the cylinder-
mount pin with one capscrew and a new locknut.
7. Apply multi-purpose grease through the self-tapping
lube fitting to lubricate the self-align bearing and the
cylinder-mount pin.
8. Install the drive shaft assemblies. (Refer to Section
5.4.5, “Drive Shaft Installation.”)
9. If reinstalling an axle previously removed from the
machine, position the driveshaft yoke on the axle
according to the alignment marks made earlier. If
installing a new axle, note the position of the
driveshaft yoke at the transmission. Align the
driveshaft yoke on the axle in the same plane as the
yoke on the transmission.
10. Tighten the axle oil drain plugs (1), loosen and
remove the axle oil fill plug (3) and sight plugs (4).
(Refer to Section 2.4, “Fluid and Lubricant
Capacities,” for proper oil and capacities.
11. Rotate wheel hubs 90 degrees so the drain plug
becomes the fill plug (2). Refer to Section 2.4, “Fluid
and Lubricant Capacities,” for proper oil and
capacities.
12. Install the wheel and tire assemblies. Refer to
Section 5.5.2, “Installing Wheel and Tire Assembly
onto Machine.
13. Carefully remove the jack, hoist or overhead crane
and sling supporting the axle.
14. Carefully raise the machine using a suitable jack or
hoist. Remove the supports from beneath the frame
and lower the machine to the ground.
15. Remove the blocks from the front and rear of both
tires on the other axle.
Note: ALWAYS use new o-rings when servicing the
machine.
16. Install new o-rings into the fittings. Lubricate the
o-rings with clean hydraulic oil.
17. Uncap and connect the steering and brake lines at
their axle fittings.
18. Check the hydraulic reservoir oil level.
19. Properly connect the battery.
MY0230
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MT0220
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