Jlg 860SJ Parts Manual Manuel d'utilisateur télécharger pdf (Page 7)

TABLE OF CONTENTS

3121632 800S/860SJ 7

SECTION 1 - FRAME ........................................................................................................................................................................... 9

FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE ..................................................................... 10

FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE ............................................................................. 14

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 16

FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY ............................................................................................................................. 20

FIGURE 1-5. DRIVE MOTOR ASSEMBLY .................................................................................................................................... 24

FIGURE 1-6. FRAME VALVES AND SHIELDS INSTALLATIONS ................................................................................................. 28

FIGURE 1-7. TOW PACKAGE INSTALLATION ............................................................................................................................. 30

SECTION 2 - TURNTABLE ................................................................................................................................................................ 33

FIGURE 2-1. CONTROL VALVES AND AUXILIARY PUMP INSTALLATIONS ............................................................................. 34

FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (SN 0300182743 through 0300190436) ....................................................... 38

FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY (SN 0300190437 to Present) ....................................................................... 40

FIGURE 2-4. TURNTABLE BEARING AND SWING DRIVE INSTALLATION ................................................................................ 42

FIGURE 2-5. SWING MOTOR/HUB ASSEMBLY ........................................................................................................................... 44

FIGURE 2-6. DEUTZ D2011 ENGINE INSTALLATION ................................................................................................................. 48

FIGURE 2-7. DEUTZ TD2.9L4 ENGINE INSTALLATION .............................................................................................................. 58

FIGURE 2-8. GM ENGINE INSTALLATION ................................................................................................................................... 68

FIGURE 2-9. HYDROSTATIC PUMP ASSEMBLY ......................................................................................................................... 74

FIGURE 2-10. VARIABLE PUMP ASSEMBLY ............................................................................................................................... 78

FIGURE 2-11. TANK INSTALLATIONS .......................................................................................................................................... 82

FIGURE 2-12. LP TANK INSTALLATIONS (GM ENGINE MACHINES ONLY) .............................................................................. 86

FIGURE 2-13. ROTARY COUPLING INSTALLATION ................................................................................................................... 88

FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY ................................................................................................................. 90

FIGURE 2-15. LIMIT SWITCHES, LIGHTS AND ALARM INSTALLATIONS ................................................................................. 94

FIGURE 2-16. HOODS INSTALLATION (ABS) .............................................................................................................................. 98

FIGURE 2-17. HOODS (STEEL) AND LIFTING PLATE INSTALLATIONS .................................................................................. 104

FIGURE 2-18. ENGINE TRAY JACK INSTALLATION (OPTIONAL) ............................................................................................ 110

FIGURE 2-19. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINES ........................................................... 112

FIGURE 2-20. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES ................................................................. 118

SECTION 3 - BOOM ........................................................................................................................................................................ 123

FIGURE 3-1. TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION ............................................................................ 124

FIGURE 3-2. MAIN BOOM INSTALLATION - 800S ..................................................................................................................... 126

FIGURE 3-3. MAIN BOOM INSTALLATION - 860SJ ................................................................................................................... 130

FIGURE 3-4. MAIN BOOM ASSEMBLIES ................................................................................................................................... 134

FIGURE 3-5. ROTATOR ASSEMBLY .......................................................................................................................................... 138

FIGURE 3-6. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS.................................................................... 142

FIGURE 3-7. PLATFORM VALVE ASSEMBLIES (SN 0300182743 through 0300190436) ......................................................... 146

FIGURE 3-8. PLATFORM VALVE ASSEMBLIES (SN 0300190437 to Present) .......................................................................... 148

FIGURE 3-9. BOOM CABLE CLAMPS INSTALLATIONS ............................................................................................................ 150

SECTION 4 - PLATFORM ................................................................................................................................................................ 153

FIGURE 4-1. PLATFORM ASSEMBLIES ..................................................................................................................................... 154

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARRREST PLATFORM) ..................................................... 158

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 160

FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... 164

FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER)................................................................................................ 166

FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ......................................................................................... 168

FIGURE 4-7. PLATFORM BUMPER PADDING INSTALLATION (OPTIONAL) ........................................................................... 170

SECTION 5 - CYLINDER ................................................................................................................................................................. 173

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ............................................................................................................. 174

FIGURE 5-2. LIFT CYLINDER ASSEMBLY - JIB (860SJ ONLY) ................................................................................................. 176

FIGURE 5-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM ......................................................................................................... 178

FIGURE 5-4. PLATFORM LEVEL (SLAVE) CYLINDER ASSEMBLY .......................................................................................... 182

FIGURE 5-5. STEER CYLINDER ASSEMBLY ............................................................................................................................. 184

FIGURE 5-6. TELESCOPE CYLINDER ASSEMBLY ................................................................................................................... 186

SECTION 6 - HYDRAULIC .............................................................................................................................................................. 189

1 2 3 4 5 6 7 8 9 10 11 12 ... 269 270

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Jlg 860SJ Parts Manual Manuel d'utilisateur Page 7

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