Jlg 600SC_660SJC Operator Manual Manuel d'utilisateur

Operators and Safety ManualModel600SC600SJC660SJC3120897July 15, 2003

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 3120897inspection requirements as specified in the machine’sService and Maintenance Manual. • Ensure th

SECTION 1 - SAFETY PRECAUTIONS3120897 – JLG Lift – 1-3Trip and Fall Hazards JLG Industries, Inc. requires that all persons in the plat-form wear a ful

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3120897• Maintain a clearance of at least 10 ft (3m) between anypart of the machine and its occupants,

SECTION 1 - SAFETY PRECAUTIONS3120897 – JLG Lift – 1-5• Keep the chassis of the machine a minimum distanceof 0.6m (2 ft.) from holes, bumps, drop-offs

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 31208971.5 MAINTENANCEGeneralThis section contains general safety precautions whichmust be observed dur

SECTION 2 - PREPARATION AND INSPECTION3120897 – JLG Lift – 2-1SECTION 2. PREPARATION AND INSPECTION2.1 GENERALThis section provides the necessary inf

SECTION 2 - PREPARATION AND INSPECTION2-2 – JLG Lift – 3120897Turntable1. Check turntable and turntable lock for damage,loose or missing parts, and se

SECTION 2 - PREPARATION AND INSPECTION3120897 – JLG Lift – 2-3Platform1. Check platform and control console for damage,loose or missing parts, and sec

SECTION 2 - PREPARATION AND INSPECTION2-4 – JLG Lift – 3120897Figure 2-1. Machine Nomenclature - 660SJC

SECTION 2 - PREPARATION AND INSPECTION3120897 – JLG Lift – 2-52.4 DAILY WALK-AROUND INSPECTIONIt is the operators responsibility to inspect the machin

JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 2444AustraliaPhone: (61) 2 65 811111Fax: (61) 2 65 810122JLG Industries (

SECTION 2 - PREPARATION AND INSPECTION2-6 – JLG Lift – 3120897Figure 2-2. Daily Walk-Around Inspection Diagram

SECTION 2 - PREPARATION AND INSPECTION3120897 – JLG Lift – 2-7GENERALBegin the “Walk-Around Inspection” at Item 1, as notedon the diagram. Continue to

SECTION 2 - PREPARATION AND INSPECTION2-8 – JLG Lift – 312089727. Dual Capacity Limit Switch - Properly secured, nodamage to the switch, arm free to m

SECTION 2 - PREPARATION AND INSPECTION3120897 – JLG Lift – 2-92.5 DAILY FUNCTIONAL CHECKA functional check of all systems should be performed,once the

SECTION 2 - PREPARATION AND INSPECTION2-10 – JLG Lift – 312089710. Check platform rotator for smooth operation andassure platform will rotate 90 degre

SECTION 2 - PREPARATION AND INSPECTION3120897 – JLG Lift – 2-11Figure 2-5. Drive Function Operating Range Diagrams

SECTION 2 - PREPARATION AND INSPECTION2-12 – JLG Lift – 3120897Figure 2-6. Lubrication Point Location

SECTION 2 - PREPARATION AND INSPECTION3120897 – JLG Lift – 2-13Table 2-1. Lubrication ChartComponentsNumber/TypeLube PointsCapacity LubeInterval Hours

SECTION 2 - PREPARATION AND INSPECTION2-14 – JLG Lift – 31208972.6 BATTERY MAINTENANCETO AVOID INJURY FROM AN EXPLOSION, DO NOT SMOKE ORALLOW SPARKS O

SECTION 2 - PREPARATION AND INSPECTION3120897 – JLG Lift – 2-15Measuring Track Tension1. Place a straight edge on the tracks. The straightedge should

FOREWORD3120897 – JLG Lift – a FOREWORDThis manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is t

SECTION 2 - PREPARATION AND INSPECTION2-16 – JLG Lift – 31208972.8 FINAL DRIVE OIL LEVEL CHECK1. Position one final drive so that oil drain plug (1) i

SECTION 2 - PREPARATION AND INSPECTION3120897 – JLG Lift – 2-17Figure 2-9. Torque Chart

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SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120897 – JLG Lift – 3-1SECTION 3. USER RESPONSIBILITIES AND MACHINE CONTROL3.1 GENERALSINCE THE

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-2 – JLG Lift – 31208973.3 OPERATING CHARACTERISTICS AND LIMITATIONSGeneralA thorough knowledge

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120897 – JLG Lift – 3-3Figure 3-1. Position of Least Forward Stability

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-4 – JLG Lift – 3120897Figure 3-2. Position of Least Backward Stability

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120897 – JLG Lift – 3-53.4 CONTROLS AND INDICATORSNOTE: This machines is equipped with control p

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-6 – JLG Lift – 3120897NOTE: With the Platform/Ground Select Switch in the centerposition, power

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120897 – JLG Lift – 3-7Figure 3-4. Ground Control Station

FOREWORDb – JLG Lift – 3120897SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSThis is the Safety Alert Symbol. It is used to alert you to thepotential p

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-8 – JLG Lift – 312089712. Battery Charging Indicator.When illuminated indicates a problem in th

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120897 – JLG Lift – 3-9Figure 3-5. Platform Control Console

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-10 – JLG Lift – 31208975. Tilt Alarm Warning Light. (Orange)This orange illuminator indicates t

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120897 – JLG Lift – 3-1110. Function Speed.The knob provides variable speed control of allboom f

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-12 – JLG Lift – 312089722. Low Fuel Indicator. (Yellow)When illuminated (Yellow), the fuel tank

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120897 – JLG Lift – 3-133. Plug tool it into quick-disconnect fittings mounted onplatform rail.

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-14 – JLG Lift – 3120897Figure 3-6. Control Panel Symbols - Sheet 1

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120897 – JLG Lift – 3-15Figure 3-7. Control Panel Symbols - Sheet 2

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-16 – JLG Lift – 3120897Figure 3-8. Decal Location - Sheet 1Updated 4-28-00

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120897 – JLG Lift – 3-17Figure 3-9. Decal Location - Sheet 2

FOREWORD3120897 – JLG Lift – cFOR :•Accident Reporting•Product Safety Publications•Current Owner Updates•Questions Regarding Product Safety•Standard

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-18 – JLG Lift – 3120897Figure 3-10. Decal Location - Sheet 3Updated 4-28-00

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120897 – JLG Lift – 3-19

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-20 – JLG Lift – 3120897

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120897 – JLG Lift – 3-21

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SECTION 4 - MACHINE OPERATION3120897 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a self-propelled aerial work platform

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 31208974.3 ENGINE OPERATIONNOTE: Initial starting should always be performed from theGround Control stat

SECTION 4 - MACHINE OPERATION3120897 – JLG Lift – 4-3USE EXTREME CAUTION WHEN APPROACHING A CREST OFANY TERRAIN OBSTACLE. CHECK FOR CURBS, LARGE STONE

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 3120897directly to RIGHT to get clockwise rotation and toLEFT to get counterclockwise rotation.6. To obt

SECTION 4 - MACHINE OPERATION3120897 – JLG Lift – 4-54.8 BOOMAN ORANGE TILT ALARM WARNING LIGHT, LOCATED ON THECONTROL CONSOLE, LIGHTS WHEN THE CHASSI

FOREWORDd – JLG Lift – 3120897REVISION LOGOriginal Issue - February 2, 2000Revised - March 10, 2000Revised - July 15, 2003

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 31208974.10 TIE DOWN AND LIFTINGWhen transporting machine, boom must be in the stowedmode with turntable

SECTION 4 - MACHINE OPERATION3120897 – JLG Lift – 4-7Do not use a chain for pulling a disabled machine. A chainlink can break. This may cause personal

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 3120897Figure 4-2. Machine Tie Down

SECTION 4 - MACHINE OPERATION3120897 – JLG Lift – 4-9Figure 4-3. Lifting Chart

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SECTION 5 - OPTIONAL EQUIPMENT3120897 – JLG Lift – 5-1SECTION 5. OPTIONAL EQUIPMENT5.1 COLD START KIT (DIESEL ENGINE)A cold weather start system in t

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SECTION 6 - EMERGENCY PROCEDURES3120897 – JLG Lift – 6-1SECTION 6. EMERGENCY PROCEDURES6.1 GENERALThis section provides information on the procedures

SECTION 6 - EMERGENCY PROCEDURES6-2 – JLG Lift – 3120897Manual Descent (If Equipped)The manual descent valves are used, in the event of totalpower fai

SECTION 7 - INSPECTION AND REPAIR LOG3120897 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGTable 7-1.Inspection and Repair LogDate Comments

3120897 – JLG Lift – i TABLE OF CONTENTSTABLE OF CONTENTSSUBJECT - SECTION, PARAGRAPH PAGE NO.SECTION - FOREWORDSECTION 1 - SAFETY PRE

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3120897Table 7-1.Inspection and Repair LogDate Comments

To: JLG, Gradall, Lull and Sky Trak product owner:If you now own, but ARE NOT the original purchaser of the product covered by this manual, we would l

JLG Worldwide LocationsCorporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: (717) 485-5161Customer Support Toll Free:

ii – JLG Lift – 3120897TABLE OF CONTENTS (Continued) TABLE OF CONTENTS (continued)SUBJECT - SECTION, PARAGRAPH PAGE NO.SECTION 6 - EMERGENCY PR

SECTION 1 - SAFETY PRECAUTIONS3120897 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro